Additives for Li-ion Batteries & PFAS-Free Batteries 2026-2036: Technologies, Players, Forecasts

20-year forecasts for Li-ion binders, dry electrode processes, conductive additives, & electrolyte additives. Fluorinated, non-fluorinated, PFAS-free emerging alternatives. PVDF, PTFE, carbon black, CNTs, graphene, LiTFSI, LiFSI, LiBOB.

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IDTechEx's report "Additives for Li-ion Batteries and PFAS-Free Batteries 2026-2036: Technologies, Players, Forecasts" provides a detailed deep-dive into the fast-evolving additives for Li-ion batteries market. The report provides crucial insights into the markets for binders, conductive additives, and electrolyte additives in Li-ion cells, analyzing how factors such as the threat of PFAS regulation, emerging production processes, and the rise of silicon anodes will impact the market. Granular 10-year forecasts highlight how the additives market will grow to be an over US$18 billion opportunity by 2036.
 
battery additive, additives for Li-ion, conductive carbon additives, dry electrodes, dry electrode processing, PFAS-free binders
Additives play a critical role in the functioning of Li-ion cells and in achieving their desired performance, Source: IDTechEx
 
What are battery additives?
While there is no standardized definition of what a battery additive is, the term is used to describe materials that are added to cell components in small amounts to provide specific performance advantages. This does not include major components within the cell, such as active materials, electrolyte solvents, or current collectors. Instead, IDTechEx's report defines additives as materials that are added to a component of the cell in weight compositions of no more than 10%.
 
The role of additives within the cell and their potential performance advantages are immensely varied. Binders are polymers that hold together the current collector, electrode active materials, and other additives, forming an electrode that is more durable and longer-lasting. PVDF is the most common binder for cathodes and CMC/SBR is widely used in anodes. Conductive additives such as carbon black help create conductive pathways within the electrode that can improve its capacity and ensure proper electronic conductivity. Electrolyte additives possess incredible variety in their chemical structure - including materials such as lithium salts, organic carbonates, and compounds containing fluorine, phosphorus, boron, and more. Their applications are equally varied, ranging from corrosion resistance to SEI formation to flame retardance.
 
IDTechEx's "Additives for Li-ion Batteries and PFAS-Free Batteries 2026-2036: Technologies, Players, Forecasts" covers all of the above types of battery additives in great detail. Outside of these, other additives such as current collector coatings, dispersants, and pre-lithiation additives play important roles in the production and application of Li-ion cells which are also discussed in IDTechEx's report.
 
How is the battery additive landscape changing?
The additives market is growing quickly thanks in large part to the rapid increase in demand for Li-ion batteries from EVs, energy storage applications, and consumer electronics. As the world continues to electrify, different applications will exert different demands on their Li-ion cells, with additives set to play an important role in this differentiation. The development of new additive materials is therefore being driven by the need to optimize and differentiate battery performance along multiple parameters while ensuring that energy density and cost needs are still met. IDTechEx's new report evaluates additives through this lens, laying out the role each additive has to play in an evolving battery industry.
 
There are also tradeoffs to be found in the quantities of additives used. Additives are inherently inactive components that add weight and volume to the overall cell. Their loading quantities will be a compromise between the benefits they can provide and the potential energy density penalty that comes with their use, and manufacturers aim to use as little of an additive as possible to achieve their desired performance level.
 
battery additive, additives for Li-ion, conductive carbon additives, dry electrodes, dry electrode processing, PFAS-free binders
Emerging battery trends are altering what additives are used in Li-ion cells, Source: IDTechEx
 
The "Additives for Li-ion Batteries and PFAS-Free Batteries 2026-2036: Technologies, Players, Forecasts" report dives into how wider industry trends affect additive demands of cells. Dry electrode processes - where electrode production is carried out without solvents or slurry formation - are gaining traction as a lower cost and more sustainable means of manufacturing. However, the binder demands of dry electrodes are wholly different than that of conventional processes, with PVDF and CMC/SBR making way for PTFE and a plethora of other potential binders.
 
Shifts are also taking place in the conductive additives space, where falling prices and growing commercialization of CNTs and graphene means they are supplanting carbon black. The growth of silicon anodes too creates unique demands for additives, with silicon's high volume change during cycling requiring advancements across binders, conductive additives, and electrolyte additives, as highlighted in the IDTechEx report.
 
How are PFAS regulations shaping the battery additives industry?
PVDF - the primary cathode binder used today - and PTFE are PFAS polymers, and there are plenty of other PFAS or otherwise fluorinated materials used as electrolyte additives too. With the increasing recent scrutiny around PFAS for its health and environmental impacts, and the looming threat of regulation, there has been a surge in development for non-PFAS additives for the Li-ion industry. In the "Additives for Li-ion Batteries and PFAS-Free Batteries 2026-2036: Technologies, Players, Forecasts" report, IDTechEx has conducted state-of-the-art analysis into the non-PFAS alternatives that exist today, highlighting their potential uses as binders or electrolyte additives, emphasizing key players, shedding light on the most recent academic breakthroughs in the space and how they might disrupt the additive market.
 
The ubiquity of PFAS in modern-day battery production and the accelerating need for clean energy means that PFAS will not be easy to remediate from the industry. But between emerging alternatives, processing improvements, and other suitable mitigation strategies, there are multiple avenues for PFAS remediation within the battery industry in the near-term. Recent developments from players like Leclanche and Elyte in removing PFAS from their products suggest that the industry may not be far away from commercializing the first PFAS-free battery cells!
 
"Additives for Li-ion Batteries and PFAS-Free Batteries 2026-2036: Technologies, Players, Forecasts" brings together all of the above trends and more, highlighting the impending transformation of the Li-ion battery and battery additive industries. IDTechEx's report considers key performance, economic, regulatory, and other market factors in its global analysis. Key players and materials are benchmarked across a wide range of binder, conductive additive, and electrolyte additive classes. 10-year granular forecasts for material demand and market size are provided and segmented by additive, providing critical insights into the key contributors to the growth of the additive market.
Key Aspects
This report provides critical market intelligence into the market for Li-ion battery additives, including:
 
Analysis of the additive market landscape
  • Drivers for additive market growth and material development
  • Key types of additives
 
Binder technologies and trends
  • Analysis of binder market and technologies for slurry-cast electrodes and silicon anodes
  • Benchmarking the rise of dry electrode processes, including of different processing methods, binder requirements, commercialization from key players, and technology & patent analysis
 
Evolution of conductive additive markets
  • Technological benchmarking of key conductive additives (carbon black, graphite, nanofibers, CNTs, graphene)
  • Market sizing, including production capacities and material pricing for CNTs and graphene highlighting their supplanting of carbon black
  • Case studies of key players highlighting individual technologies and their performance capabilities
 
Electrolyte additive trends
  • Overview of global electrolyte and electrolyte additive markets
  • Analysis of key electrolyte additive materials
  • Insights into key players and their electrolyte additive products & formulations
 
PFAS remediation in battery additives
  • Overview of PFAS, implications, and regulation
  • Identifying potential non-PFAS binders for Li-ion batteries, with material analysis and case studies
  • Identifying non-PFAS electrolyte additives
  • Strategies for PFAS elimination, mitigation, and substitution within Li-ion cells
 
Market forecasts
  • 10-year granular global forecasts for battery additive material demand (kilotonnes) and market size (US$ billion)
  • Individual material demand and market size forecasts for binders, conductive additives, and electrolyte additives
  • Forecasts for individual technologies (including dry electrodes, Non-PFAS binders, fluorinated and non-fluorinated electrolyte additives, LiTFSI, and LiFSI)
Report MetricsDetails
CAGRThe market for Li-ion battery additives will grow at a CGAR of 11.4% out to 2036.
Forecast Period2025 - 2036
Forecast UnitsMaterial demand (kilotonnes), Market size (US$)
Regions CoveredWorldwide
Segments CoveredBinders (PVDF, CMC/SBR, PTFE, Other PFAS, Other Non-PFAS) Conductive Additives (carbon black, graphite, carbon nanofiber, CNTs, graphene) Electrolyte Additives (lithium salts, carbonates; fluorinated vs. non-fluorinated; LiTFSI, LiFSI) Other additives (foil coatings, slurry additives, pre-lithiation additives)
Analyst access from IDTechEx
All report purchases include up to 30 minutes telephone time with an expert analyst who will help you link key findings in the report to the business issues you're addressing. This needs to be used within three months of purchasing the report.
Further information
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1.EXECUTIVE SUMMARY
1.1.Key Report Findings
1.2.Additives Optimize Performance of Li-ion Batteries
1.3.Growing Li-ion Market Creates Demand for Additives
1.4.Dry Electrode Processing an Emerging Option with Unique Binders
1.5.Multiple Dry Processing Methods Being Explored
1.6.New Binders Must Meet Key Criteria
1.7.Non-PFAS Cathode Binders in Development By TRL 1-9
1.8.Conductive Additives are Critical to Li-ion Operation
1.9.Comparing Conductive Additives
1.10.Carbon Black is The Leading Conductive Additive
1.11.Key Measures of Carbon Black Performance in Batteries
1.12.CNTs On the Rise as Conductive Additives
1.13.CNTs Vary in Price & Production Scale
1.14.Commercialization of Graphene Conductive Additives Accelerating
1.15.Electrolyte Additives More Critical & Varied Than Ever
1.16.Eliminating PFAS From Electrolytes
1.17.Battery Additive Material Demand (kilotonnes) 2025-2036 By Additive Type
1.18.Battery Additive Market Size (US$ Billion) 2025-2036 By Additive Type
1.19.Binder Material Demand (kilotonnes) 2025-2036 By Material
1.20.Conductive Additive Material Demand (kilotonnes) 2025-2036 By Material
1.21.Electrolyte Additive Material Demand (kilotonnes) 2025-2036 By Type
1.22.Battery Additive Material Demand (kilotonnes) 2025-2036 By Material
1.23.Access More With an IDTechEx Subscription
2.INTRODUCTION TO LI-ION BATTERIES AND ADDITIVES
2.1.Li-ion Batteries Overview
2.1.1.What is a Li-ion Battery?
2.1.2.Lithium Battery Chemistries
2.1.3.Why Lithium?
2.1.4.Key Markets & Applications for Li-ion Batteries
2.1.5.EVs Generating Growing Li-ion Demand
2.1.6.Li-ion Battery Additives
2.1.7.Why Do Li-ion Batteries Need Additives?
2.1.8.Additive Development is Driven by Tradeoffs
2.1.9.Types of Battery Additives
2.1.10.More Information in Related IDTechEx Reports
3.BINDERS
3.1.Binders for Slurry-Based Electrode Processing
3.1.1.Wet/Slurry-Based Electrode Processing
3.1.2.Binder Properties & Examples
3.1.3.Key Binder Manufacturers
3.1.4.Alternative Binders for Cathodes
3.1.5.Binders for Silicon Anodes
3.1.6.Example Si-Anode Binder Systems from Patents (1)
3.1.7.Example Si-Anode Binder Systems from Patents (2)
3.1.8.Example Si-Anode Binder Systems
3.2.Binders for Dry Electrode Processing
3.2.1.Dry Electrode Processing
3.2.2.Benefits of Dry Electrode Processing
3.2.3.Dry Powder Deposition Methods & Potential Binders
3.2.4.Commercialization of Dry Electrode Processes
3.2.5.Tesla: Commercialization of Polymer Fibrillation
3.2.6.Results: Polymer Fibrillation
3.2.7.Commercialization of Dry Spraying Deposition
3.2.8.LG Energy Storage: Dry Electrode Commercialization Plans & Patent Analysis
3.2.9.LG Energy Storage: Dry Electrode Patent Analysis
3.2.10.Blue Solutions: Melt Extrusion
3.2.11.PowerCo: Commercializing Powder Compression
3.2.12.The Future of Dry Electrode Processes
4.CONDUCTIVE ADDITIVES
4.1.Conductive Additive Benchmarking
4.1.1.Conductive Additives
4.1.2.Overview of Advanced Carbon
4.1.3.Benchmarking of Conductive Additives
4.1.4.Key Manufacturers of Conductive Additives
4.2.Carbon Black
4.2.1.Carbon Black Overview
4.2.2.Carbon Black Production Processes
4.2.3.Global Carbon Black Market
4.2.4.Key Measures of Carbon Black Performance in Batteries
4.2.5.Disordered vs Graphitic Carbon in Nanoparticles
4.2.6.Nouryon: Ketjen Black
4.2.7.Imerys: Super P and Super C65
4.2.8.Ketjen Black vs. Super P: Pore Size Distribution
4.2.9.Cabot: LITX Series Carbon Blacks
4.2.10.Birla Carbon
4.2.11.Surface Functionalization of Carbon Black
4.3.Graphite
4.3.1.Graphite Properties and Applications
4.3.2.Synthetic vs. Natural Graphite
4.3.3.Graphite as a Conductive Additive
4.3.4.Imerys: L-Series Graphite
4.3.5.SGL Carbon
4.4.Carbon Nanofiber
4.4.1.Introduction to Carbon Nanofiber
4.4.2.Carbon Nanofibers as an Additive
4.4.3.Techno-Economic Evaluation of Nanofibers
4.4.4.Resonac VGCF
4.5.Carbon Nanotubes (CNTs)
4.5.1.Introduction to CNTs
4.5.2.CNTs: Ideal vs Reality
4.5.3.CNTs in Li-ion Batteries
4.5.4.Price Position of CNTs: SWCNTs vs. MWCNTs
4.5.5.Global Production Capacity of CNTs
4.5.6.Key Supply Relationships for CNTs in Li-ion Batteries
4.5.7.Results: Impact of CNT Use in Li-ion Electrodes (1)
4.5.8.Results: Impact of CNT Use in Li-ion Electrodes (2)
4.5.9.Results: SWCNT Improves LFP Cycle Life
4.5.10.Results: Improved Performance at Higher C-Rate
4.5.11.Results: CNTs for Silicon Anodes
4.5.12.Significance of CNT Dispersion
4.5.13.Cabot Carbon Nanostructures (CNS)
4.5.14.Hybrid Conductive Carbons Using CNTs
4.5.15.Combining CNTs with Carbon Black
4.5.16.Carbon Nanotubes 2025-2035: Market, Technology & Players
4.6.Graphene
4.6.1.Introduction to Graphene
4.6.2.The Role of Grpahene in Batteries
4.6.3.Key Graphene Players in Battery Market (1)
4.6.4.Key Graphene Players in Battery Market (2)
4.6.5.Results: Graphene Enhances Performance at Lower Loadings
4.6.6.Combining Graphene with Other Conductive Additives
4.6.7.Results: Graphene in Si-Anodes
4.6.8.Commercialization of Graphene Production
4.6.9.Product Specifications of Key Players
4.6.10.Hydrograph Graphene Slurries for Batteries
4.6.11.Graphene Market & 2D Materials Assessment 2024-2034: Technologies, Markets, Players
5.ELECTROLYTE ADDITIVES
5.1.Introduction to Electrolyte Additives
5.1.1.Introduction to Li-ion Electrolytes
5.1.2.Developments in Formulated Electrolytes
5.1.3.The Rise of Electrolyte Additives
5.1.4.Electrolyte Patent Comparisons - Key Battery Players
5.1.5.Electrolyte Patent Comparisons - Key Electrolyte Players
5.1.6.Electrolyte Additives Examples
5.1.7.Electrolyte Value Chain
5.2.Electrolyte Additive Categories & Examples
5.2.1.Lithium Salt Electrolyte Additives
5.2.2.Li Salt Additives: LiTFSI & LiFSI
5.2.3.Li Salt Additives: LiTDI, LiTA, & LiBOB
5.2.4.Li Salt Additives: LiDFOB and Other Li Salts
5.2.5.Organic Carbonate Additives
5.2.6.Sulfur-Containing & Silicon-Containing Additives
5.2.7.Fluorinated Electrolyte Additives
5.2.8.Electrolyte & Electrolyte Additives Overview
5.3.Key Suppliers & Case Studies
5.3.1.Arkema
5.3.2.Solvay (1)
5.3.3.Solvay (2)
5.3.4.Tinci Materials
5.3.5.Trinohex Ultra
5.3.6.Electrolyte Additive Startups: Halocarbon & Elyte Innovations
5.3.7.Electrolyte Additive Startups: South 8 & New Dominion
5.3.8.CATL Additive-Related Patents (1)
5.3.9.CATL Additive-Related Patents (2)
5.3.10.More Electrolyte Additive Patents
6.OTHER ADDITIVES
6.1.Foil Coatings
6.1.1.Current Collector Foils & The Need for Coatings
6.1.2.Types of Foil Coatings
6.1.3.Arkema: Incellion Aqueous Foil Coating
6.1.4.Carbon-Based Coatings: Armor Films & Chalco Aluminium
6.1.5.LG: Thermal Suppression Coating
6.2.Slurry Additives
6.2.1.Electrode Slurries & The Importance of Additives
6.2.2.Case Studies: Huntsman
6.2.3.Case Studies: Kao - Luna Ace
6.2.4.Further Case Studies: Borregaard, Cargill, and Arkema
6.2.5.Further Case Studies: Evonik & Dow Chemical
6.3.Pre-Lithiation Electrode Additives
6.3.1.The Need for Pre-Lithiation & Key Strategies
6.3.2.Cathode Pre-Lithiation Additives
6.3.3.Pre-Lithiation and 'Zero Degradation' Batteries
6.3.4.Pre-Lithiation Additive Example: CATL (1)
6.3.5.Pre-Lithiation Additive Example: CATL (2)
7.PFAS REMEDIATION IN LI-ION BATTERY ADDITIVES
7.1.Introduction to PFAS
7.1.1.Introduction to PFAS
7.1.2.Applications of PFAS
7.1.3.Growing Concerns Around Negative Impacts of PFAS
7.1.4.PFAS Regulation Around The World
7.1.5.Where is PFAS Used in Batteries?
7.1.6.PFAS Substitution vs Management
7.1.7.IDTechEx Reports on PFAS
7.2.PFAS Removal in Binders
7.2.1.Replacing PFAS Binders in Batteries
7.2.2.Identifying Potential Binders Among Non-PFAS Polymers
7.2.3.Aqueous Binders in Academic Literature
7.2.4.TRL of Non-PFAS Aqueous Cathode Binders
7.2.5.Limitations of Aqueous Binder Systems
7.2.6.Polyacrylic Acid (PAA)
7.2.7.Leclanche: Aqueous PFAS-Free Electrode
7.2.8.Governments Funding Non-PFAS Binder Research
7.2.9.UV-Cured & Energy-Cured Binders
7.2.10.Ateios Systems: Energy-Cured Binders
7.2.11.Miltec: UV Binders
7.2.12.Beyond Li-ion: Seeo & Binders for Li-S Batteries
7.2.13.OnTo Technology: PFAS-Free Binders & Recycling for Li-S
7.2.14.Nanoramic: Nanocarbons as Hybrid Binder-Conductive Additives
7.2.15.Dry Electrodes as a PFAS Removal Strategy
7.2.16.24M: Removing Binders Entirely
7.2.17.Recycling as a PFAS Management Strategy
7.2.18.Types of Li-ion Battery Recycling
7.2.19.Implication of Li-ion Recycling Methods on Binders
7.2.20.Direct Battery Recycling for Binder Recovery
7.2.21.Li-ion Battery Recycling Technologies for Binder Recovery Summary
7.2.22.Commercial Feasibility of Binder Recycling
7.3.PFAS Removal in Electrolytes
7.3.1.Fluorinated Electrolyte Additives: Function & Types
7.3.2.Non-PFAS Li Salts for SEI Formation
7.3.3.E-Lyte: PFAS-Free Electrolyte
7.3.4.Non-PFAS Carbonates & Organic Compounds for SEI Formation
7.3.5.Non-PFAS Flame Retardants: Phosphate-Based Materials
7.3.6.Non-PFAS Flame Retardants: More Non-Fluorinated Alternatives
7.3.7.Non-PFAS Diluents for HCEs
7.3.8.Overview of PFAS-Free Electrolyte Additives
8.FORECASTS
8.1.Forecast Methodology
8.2.Forecast Assumptions
8.3.Material Price Assumptions (US$/kg)
8.4.Battery Additive Material Demand Forecast (kilotonnes) 2025-2036
8.5.Battery Additive Market Size Forecast (US$ Billion) 2025-2036
8.6.Binders Material Demand Forecast (kilotonnes) 2025-2036
8.7.Binders Material Demand Forecast by Manufacturing Process Type (kilotonnes) 2025-2036
8.8.Binders Market Size Forecast (US$ Billion) 2025-2036
8.9.Conductive Additive Material Demand Forecast (kilotonnes) 2025-2036
8.10.Conductive Additive Market Size Forecast (US$ Billion) 2025-2036
8.11.Electrolyte Additive Material Demand Forecast (kilotonnes) 2025-2036
8.12.Electrolyte Additive Material Demand Forecast: Fluorinated vs Non-Fluorinated (kilotonnes) 2025-2036
8.13.Lithium Salt Electrolyte Additive Material Demand Forecast (kilotonnes) 2025-2036
8.14.Electrolyte Additive Market Size Forecast (US$ Billion) 2025-2036
8.15.Fluorinated vs Non-Fluorinated Electrolyte Additive Market Size Forecast (US$ Billion) 2025-2036
8.16.Lithium Salt Electrolyte Additive Market Size Forecast (US$ Billion) 2025-2036
8.17.Total Battery Additive Material Demand Forecast by Material (kilotonnes) 2025-2036
8.18.Total Battery Additive Market Size Forecast by Material (US$ Billion) 2025-2036
9.COMPANY PROFILES
9.1.Links to company profiles on IDTechEx's portal
 

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The market for Li-ion battery additives will exceed US$18 billion by 2036.

Report Statistics

Slides 236
Forecasts to 2036
Published Jul 2025
 

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