Advanced Coatings 2026-2036: Market, Technologies, Players

Fire protection, thermal management, corrosion protection, dielectric, EMI shielding, self-healing PFAS-free coatings for EV battery, automotive, aerospace, oil & gas, data centers, construction, telecommunications, electronics

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The demand for advanced coatings is accelerating across growing industries such as EV batteries, aerospace, wind energy, oil & gas, data centers, and construction. As products are pushed to perform in harsher environments while meeting stricter efficiency and sustainability requirements, coatings are emerging as a critical enabler of reliability and performance. Advanced coatings may improve manufacturability, extend lifetimes, reduce maintenance requirements, and facilitate higher performance. With industrialization continuing in emerging economies and electrification reshaping mature ones, the advanced coatings market is positioned for significant long-term growth.
 
This report provides an independent assessment of the technological and commercial progress of advanced coatings. Coverage spans fire protection, EMI shielding, anti-corrosion, dielectric, thermally conductive, PFAS-free, self-healing, and IR-reflective coatings. IDTechEx evaluates technology options, identifies growth opportunities and potential barriers, and provides a market outlook of advanced coatings in the decade ahead.
 
Advanced coatings are found across a multitude of industries and growing markets. The advanced coatings market for EV battery is forecast to grow at a CAGR of 9.8% from 2026-2036. Source: IDTechEx.
 
What is an 'advanced coating'?
A coating is a material applied to the surface of an object. Coatings typically possess one or more of the following functions: enhance appearance; improve performance or provide protection. IDTechEx classifies advanced coatings by coatings requiring either an emerging coating material/technology or if there is an emerging application of an existing technology. IDTechEx covers several advanced coating functions, including fire protection, EMI shielding, corrosion protection, dielectric, thermally conductive, PFAS-free, self-healing and IR reflective coatings. Several advanced coatings are multifunctional, for example providing both dielectric insulation and protection from corrosion, moisture and chemicals.
 
What is driving the advanced coatings market?
Several converging trends underpin demand for advanced coatings. Growth in industries such as electric vehicles, aerospace, offshore wind, and electronics is creating demand and high performance requirements for advanced coatings. For example, aerospace coatings must remain lightweight while resisting UV, abrasion, and extreme temperatures, while offshore wind installations demand durable anti-corrosion protection as they face relentless salt spray as part of a highly corrosive environment. Energy efficiency is another critical driver: IR-reflective coatings can reduce cooling costs in construction and transport, while thermally conductive coatings could enhance thermal management in EVs and data centers.
 
Product lifecycle considerations are also reshaping expectations. OEMs and regulators are increasingly prioritizing durability and reduced maintenance cycles, a demand that coatings are well-placed to address. Meanwhile, technological advances are enabling new coatings applications, such as temperature dependent reflectivity coatings for polytunnels. Infrastructure expansion in emerging economies adds further growth momentum, while sustainability pressures to replace PFAS, reduce VOC content and remove other harmful substances present a challenge to coatings manufacturers.
 
What are some of the key applications of advanced coatings?
Applications span a wide range of industries. In EV batteries, advanced coatings could help protect the battery cells and pack through dielectric insulation, thermal management, fire protection and corrosion protection. The advanced coatings for EV battery market is forecast to grow from US$1.1 billion in 2026 to US$2.8 billion in 2036. Wind turbines represent another growing market, with anti-corrosion coatings projected to grow at a 6.8% CAGR between 2026 and 2036. This reflects the push towards renewable energy through larger turbines and growing numbers of wind projects.
 
Meanwhile, aerospace demands coatings that balance lightweight design with resistance to extreme heat and UV. In May 2025 PPG announced an investment of US$380 million to build a new aerospace coatings and sealants manufacturing facility in North Carolina, reflecting the commercial momentum in this area. Oil & Gas continues to rely on protective systems that extend infrastructure lifetimes under harsh conditions. In 2025 Sherwin Williams and Hempel were amongst many leading players who launched advanced coatings solutions to corrosion under insulation. In construction, IR-reflective coatings are gaining importance for reducing energy consumption in buildings. Data centers, facing rising energy costs and higher computing densities, are also subject to fire risks, with advanced coatings able to provide fire protection for valuable assets.
 
What is covered in the report?
For each advanced coatings function covered in the report, the latest and established technologies are assessed through technology benchmarking and analysis. In each area the latest commercial activity is highlighted from leading players to startups. From AkzoNobel's new Resicoat product line, to AssetCool's innovative powerline coatings and robots, the report comprehensively informs the latest activity in the advanced coatings market. For each coating technology a market outlook is given, alongside granular 10-year market forecasts for the advanced anti-corrosion coatings market and EV battery coatings market. The report also covers a SWOT analysis for PFAS alternative coatings ahead of an impending ban, as well as coverage of non-specialist and specialist coatings application technologies, and alternative materials to advanced coatings, such as films, inorganic shielding and fibers.
 
Advanced coatings are becoming a fundamental requirement across industries, enabling safety, durability, efficiency, and sustainability. From thermal management in EV batteries to anti-corrosion protection in offshore wind and fire protection in data centers, these coatings address urgent performance needs while opening pathways for disruptive innovation. "Advanced Coatings 2026-2036: Market, Technologies, Players" provides an independent, definitive assessment of this market. IDTechEx has an extensive history in the field of advanced materials and their technical analysts and independent assessment brings the reader unbiased outlooks, technology comparisons, and player analysis on the advanced coatings industry.
 
Key Aspects
This report from IDTechEx covers the following key contents:
 
  • Discussion of advanced coatings technologies as solutions for key market challenges in industries including EV battery, aerospace, oil & gas, wind energy, data centers and construction.
  • Overview of the advanced coatings market. Key market drivers for advanced coating technology development, company landscape and market outlook.
  • Technology benchmarking and analysis of advanced coating technologies, segmented by coatings function. Covering fire protection; EMI shielding; anti-corrosion; dielectric; thermally conductive; PFAS-free, self-healing and IR reflective coatings.
  • Technical analysis and comparison of non-specialist and specialist coating application techniques, including rolling, spraying, dipping, electroplating, chemical vapor deposition, fluidized bed, plasma enhanced chemical vapor deposition, and in-mold coating.
  • Discussion of the factors affecting the overall cost of coating technologies, including application requirements, material costs, impacts on product life cycle and performance and regulatory and compliance considerations.
  • Insight into the direct and indirect impact of sustainability regulation and increasingly stringent performance standards on the coatings market.
  • Comparison of advanced coating technologies to alternative materials, including inorganic shielding, films and tapes, fibers, enclosures, ceramics, aerogels.
  • SWOT analysis and outlook for PFAS-alternative coating technologies.
  • Identification of 80+ emerging start-ups and established players operating within the coatings market.
  • Detailed 10-year market forecasts of advanced coatings market size, covering anti-corrosion coatings and EV battery coatings.
Report MetricsDetails
Historic Data2023 - 2025
CAGRAdvanced EV battery coatings to grow to US$2.8 billion by 2036 at a CAGR of 9.8% from 2026.
Forecast Period2026 - 2036
Forecast UnitsMillion liters, US$ billion
Regions CoveredWorldwide
Segments CoveredAnti-corrosion coatings: covering wind turbines, airplanes and oil & gas distribution pipelines. EV battery coatings: covering dielectric, fire protection and intumescent fire protection. For all forecasting lines coating volume and revenue is given.
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1.EXECUTIVE SUMMARY
1.1.What is a coating?
1.2.Coatings market overview
1.3.Company landscape: coatings players
1.4.Scope of this report
1.5.Market drivers for advanced coating development
1.6.Sustainability and REACH regulation impacting advanced coatings
1.7.Performance standard regulations impacting advanced coatings
1.8.Desirable properties for advanced coating technologies
1.9.Key market challenges that advanced coatings could solve
1.10.Potential coating solutions to market challenges (I)
1.11.Potential coating solutions to market challenges (II)
1.12.Fire protection coatings
1.13.EMI shielding coatings
1.14.Anti-corrosion coatings
1.15.Dielectric coatings
1.16.Thermally conductive coatings
1.17.PFAS-free coatings
1.18.Self-healing coatings
1.19.IR reflective coatings
1.20.Forecasts: EV battery coatings
1.21.Forecasts: advanced anti-corrosion coatings
1.22.Key takeaways from this report
1.23.Company profiles
1.24.Access More With an IDTechEx Subscription
2.INTRODUCTION
2.1.Introduction to advanced coatings and application technologies
2.1.1.What is a coating?
2.1.2.Scope of this report
2.1.3.Desirable properties for advanced coating technologies
2.1.4.Coating application: non-specialist methods
2.1.5.Coating application: specialist methods
2.1.6.Coating application: specialist methods
2.1.7.Comparison of coating application methods
2.1.8.Common organic polymer technologies
2.1.9.Uptake and sustainable advantages of powder coatings
2.2.The coatings market
2.2.1.Coatings market overview
2.2.2.Market drivers for advanced coating development
2.2.3.Advanced coatings: example markets and applications (I)
2.2.4.Advanced coatings: example markets and applications (II)
2.2.5.Sustainability and REACH regulation impacting advanced coatings
2.2.6.The impact of sustainability and REACH regulation on advanced coatings
2.2.7.Coatings are affected by performance standard regulations
2.2.8.Factors to be considered when determining overall cost of the coating
2.2.9.Key market challenges for EV battery
2.2.10.Key market challenges for aerospace
2.2.11.Key market challenges for oil & gas infrastructure
2.2.12.Key market challenges for wind energy
2.2.13.Key market challenges for data centers
2.2.14.Key market challenges for construction and infrastructure
2.2.15.Company landscape: advanced coatings players
2.3.Alternatives to advanced coatings
2.3.1.IDTechEx related coverage of advanced materials
2.3.2.Alternative materials for EMI shielding
2.3.3.Dielectric and corrosion protection films: advantages and disadvantages
2.3.4.Coatings and inorganic shielding for EV battery fire protection
2.3.5.Density and thermal conductivity: fire protection materials
2.3.6.EV battery fire protection material comparison
2.3.7.Thermally conductive material alternatives for EV battery
3.ADVANCED COATINGS MARKET FORECASTS
3.1.Forecasting data sources
3.2.Forecasting methodology and assumptions: anti-corrosion coatings
3.3.Forecasting methodology and assumptions: EV battery coatings
3.4.Anti-corrosion coatings volume forecast
3.5.Anti-corrosion coatings revenue forecast
3.6.EV battery coatings volume forecast
3.7.EV battery coatings revenue forecast
3.8.Discussion and key takeaways: advanced anti-corrosion coatings
3.9.Discussion and key takeaways: EV battery coatings
4.FIRE PROTECTION COATINGS
4.1.Introduction to fire protection
4.2.Fire protection coatings overview
4.3.Intumescent coatings: calculating required thickness for steel structures
4.4.H.B. Fuller: EV battery coatings research and development
4.5.Hempel's Hempafire coating range for fire protection
4.6.Clariant launches melamine-free flame retardant for intumescent coatings
4.7.Zircotec's high performance ceramic coatings
4.8.Bio-based coatings for fire protection are low-TRL
4.9.Aerogels for applications in thermal insulation and fire protection
4.10.Fire protection coating properties: thickness and fire resistance duration
4.11.Fire protection coatings benchmarking (I)
4.12.Fire protection coatings benchmarking (II)
4.13.Fire protection coatings benchmarking (III)
4.14.Fire protection coatings for EV battery
4.15.Fire protection coatings for EV battery: Products and advantages
4.16.Fire protection coatings for oil & gas
4.17.Fire protection coatings for oil & gas: Materials and latest products
4.18.Fire protection coatings for data centers
4.19.Outlook for advanced fire protection coatings
4.20.Further coverage of fire protection materials
5.EMI SHIELDING COATINGS
5.1.Introduction to EMI shielding
5.2.EMI shielding coatings overview
5.3.Applying and testing conductive EMI shielding coatings
5.4.Parker Chomerics: the CHO-SHIELD range
5.5.Mueller Coatings' vacuum metalizing technology
5.6.MasterBond's EMI shielding solutions
5.7.Zircotec's metallic-based EMI shielding coating
5.8.Nanotech and Graphenest provides graphene-based EMI shielding
5.9.Carbon nanotubes for EMI shielding
5.10.High frequency shielding provided by carbon nanotubes
5.11.EMI shielding effectiveness is a function of frequency
5.12.EMI shielding properties: resistivity and shielding effectiveness
5.13.EMI shielding coatings benchmarking (I)
5.14.EMI shielding coatings benchmarking (II)
5.15.EMI shielding coatings benchmarking (III)
5.16.EMI shielding coatings benchmarking (IV)
5.17.EMI shielding coatings for EV battery
5.18.EMI shielding for telecommunications
5.19.EMI shielding for aerospace
5.20.Outlook for advanced EMI shielding coatings
6.ANTI-CORROSION COATINGS
6.1.Introduction to anti-corrosion
6.2.Anti-corrosion coatings overview
6.3.Akzo Nobel's novel acrylic technology for anti-corrosion
6.4.Sherwin-Williams expands its global anti-corrosion products
6.5.ArcelorMittal and Pfinder KG collaboration for EV battery corrosion protection
6.6.AssetCool receives funding to scale powerline coatings
6.7.Maxterial's replacement for hexavalent chrome for anti-corrosion
6.8.Graphene coatings for corrosion protection: Product launches
6.9.Anti-corrosion coating properties: thickness and salt spray durability
6.10.Anti-corrosion coatings: Benchmarking (I)
6.11.Anti-corrosion coatings: Benchmarking (II)
6.12.Anti-corrosion coatings for EV battery applications
6.13.Anti-corrosion coatings for the EV battery market
6.14.Anti-corrosion coatings for wind turbines
6.15.Anti-corrosion coatings for oil & gas pipelines
6.16.Outlook for advanced anti-corrosion coatings
7.DIELECTRIC COATINGS
7.1.Introduction to dielectric materials
7.2.Dielectric coatings overview
7.3.AkzoNobel presents Resicoat at the Battery Show Europe 2025
7.4.Parker Lord's PET film replacement dielectric coating: Sipiol UV
7.5.SCS parylene coating technology
7.6.Jotun launches new powder coatings for electrical insulation
7.7.Plasmalex launches advanced PECVD dielectric coatings
7.8.Dielectric coating properties: thickness and dielectric strength
7.9.Dielectric coatings benchmarking (I)
7.10.Dielectric coatings benchmarking (II)
7.11.Dielectric coatings for EV battery
7.12.Dielectric coatings for EV battery: products and developments
7.13.Dielectric coatings for electronics
7.14.Dielectric coatings for aerospace and electric aircraft
7.15.Outlook for advanced dielectric coatings
8.THERMALLY CONDUCTIVE COATINGS
8.1.Overview of thermally conductive coatings
8.2.CoolTherm® EP-343 for PCBs, semiconductors and heat sink assemblies
8.3.PPG's thermally conductive coatings for EV battery
8.4.MasterBond
8.5.Thermally conductive coating properties: resistivity and conductivity
8.6.Thermally conductive coatings benchmarking
8.7.Thermally conductive coatings for EV battery
8.8.Outlook for advanced thermally conductive coatings
9.PFAS-FREE COATINGS
9.1.Introduction to PFAS
9.2.Growing concerns about the negative impact of PFAS
9.3.Advanced coatings: PFAS regulation and action
9.4.PFAS-free alternative coatings overview
9.5.Cerakote outperforms Teflon in salt spray test for corrosion resistance
9.6.Anochrome Group launches PFAS-free coating for wind turbines
9.7.PFAS-free coatings for the food and beverage industry
9.8.Lubrizol's PTFE-free wax additives for coatings
9.9.Dörken's new PFAS-free alternatives for corrosion protection
9.10.SilcoTek's PFAS-free CVD coatings for corrosion protection and high purity
9.11.PFAS-alternative coatings: SWOT analysis
9.12.Outlook for PFAS-free coatings
10.SELF-HEALING COATINGS
10.1.Introduction to self-healing materials
10.2.Self-healing scratch-resistant coatings
10.3.Intrinsic self-healing example: Diels-Alder
10.4.Example of DA intrinsic self-healing for epoxy-amine coatings
10.5.Lamborghini concept: Terzo Millenio
10.6.Paint protection film
10.7.Premium Shield
10.8.SunTek
10.9.Grafityp
10.10.Feynlab
10.11.A solar route to self healing coatings
10.12.Anti-corrosion coatings
10.13.Material considerations for self-healing anti-corrosion coatings
10.14.Silica gel leads the way
10.15.Research into self-healing polymeric anti-corrosion surfaces
10.16.Concerns for corrosion inhibitors
10.17.Anti-fouling film and paint
10.18.Marine applications is a key market for anti-fouling properties
10.19.Outlook for self-healing coatings
11.IR REFLECTIVE COATINGS
11.1.Introduction to IR reflective coatings
11.2.AkzoNobel launches 'sunscreen' coating for urban cooling
11.3.Dontech's IR reflective coatings for optical substrates and displays
11.4.Albotherm's reversibly reflective glass coatings
11.5.Research into infrared reflective automotive coatings
11.6.Outlook for IR reflective coatings
12.COMPANY PROFILES
12.1.Company profiles
 

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Advanced EV battery coatings to grow to US$2.8 billion by 2036 at a CAGR of 9.8%.

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Slides 206
Forecasts to 2036
Published Aug 2025
 

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