Metal Additive Manufacturing 2025-2035: Technologies, Players, and Market Outlook
Metal 3D printing technology benchmarking including powder bed fusion, directed energy deposition, binder jetting, etc. 10-year granular market forecasts for AM hardware and materials. Key player analysis and market landscape.
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After initial commercialization in the 1990s, metal additive manufacturing (also known as metal 3D printing) has witnessed a flurry of interest in the past decade. This time period has witnessed numerous industry-shifting events - from the COVID-19 pandemic to the rise and fall of hyped metal 3D printing startups, the ascent of the Chinese additive manufacturing market, and the continued emergence of novel metal AM technologies. There is no doubt that the metal 3D printing industry is dynamic - a market worth monitoring even in a more challenging macroeconomic environment.
This comprehensive technical report from IDTechEx gives a detailed status and outlook for the industry. Built upon IDTechEx's history in the market and large number of primary interviews, this report provides an unbiased forecast for the market.
Granular forecasts and detailed player profiles
This report provides granular 10-year market forecasts for the industry. The demand for metal printing hardware and metal 3D printing materials in the next decade is quantified. Targeted quantitative analysis is given for printer technologies and materials, broken down into 9 technology segments and 9 materials segments.
These forecasts, generated by IDTechEx analysts, go far beyond what is publicly available and is based upon an extensive number of primary interviews, providing the most important information to the reader. Over 100 company profiles are included as part of this report; this includes key OEMs, disruptive start-ups, incumbent powder providers, and emerging material companies.
Metal Additive Manufacturing: A Changing and Diversifying Landscape. Source: IDTechEx
Benchmarking the competitive printer processes
The proposed advantages to metal additive manufacturing are numerous with design freedom, local versatile manufacturing, potential cost savings, shortened manufacturing times, and much more.
To exploit this there is an ever-expanding family of printer processes using a wide number of material feedstocks. A common tactic for new entrants is to invent new terms for their technology to differentiate from the competition. Some of these are unique but most are aligned with existing processes, introducing only subtle variations.
This report cuts through this marketing and provides accessible impartial categorization for the industry. The reality is that every process must compromise on something, be it the rate, price, precision, size, material compatibility, or more. IDTechEx provides critical benchmarking studies of these processes: an essential process for identifying gaps in the market and end-use applications.
There is also the learning curve to be considered. As with any new (primarily) B2B technology with a large price tag, it will take time for end-users to have confidence in the process and value-add to warrant the investment. Powder bed fusion processes (DMLS/SLM and EBM) have been commercial for the longest time, which results in this technology underpinning most installations. However, the next generation of technologies are gaining more traction, so within the next decade, a more diverse installation base will be observed.
There are some overarching trends for new entrants as they try to find gaps in the market. Low-cost variants, printers pushing the size extremes from micro to very large scales, faster rates, and those exploiting alternative forms of feedstocks are all rapidly emerging and assessed.
Expanding material portfolio, capacity, and competition
IDTechEx forecast that the majority of annual revenue will come from material demand rather than printer sales and installation. Every printer process and application have different material requirements, throughput rates, and alloy demands.
There is a large amount of movement in this industry with notable acquisitions, capacity expansions, improved atomization processes, new materials, and cost reductions. Players are introducing material portfolios bespoke for additive manufacturing from well-known structural alloys to advanced options such as MMCs, high entropy alloys, and amorphous alloys.
Given the variation across this industry, there are very different forecasts when considering cost and volume; titanium powder will be the most significant which is again evident from the market dynamics of expansions, investments, vertical integration and exploring new avenues such as the use of scrap feedstocks.
Key markets for metal additive manufacturing, including aerospace and healthcare
Metal additive manufacturing has been used for prototypes, tooling, replacement parts, and small to large manufacturing. There are multiple sectors in which this emerging technology is gaining significant uptake, including oil & gas, jewelry, and building & construction. The growth and adoption have all been in high-value industry verticals, and the long-term future looks very optimistic.
However, in this more uncertain economic and trade environment, there are questions about the future of metal additive manufacturing. On the one hand, the constant discussion of tariffs has generally raised interest in domestic, distributed manufacturing operations, which metal additive manufacturing has the potential to serve as a key tool in solving supply chain issues. On the other hand, reluctance to invest in new technologies like additive manufacturing may impact end-user adoption during this rapidly changing economic landscape. This report analyzes the many trends and global market factors impacting metal additive manufacturing within the decade.
Key questions that are answered in this report
- What are the current and emerging printer technology types?
- How do metrics such as price, build speed, build volume and precision vary by printer type?
- What are the strengths and weaknesses of different 3D printing technologies?
- Which printers support different material feedstock?
- What is the current installed base of metal 3D printers?
- What is the price range of 3D metal printers by technology type?
- What are the market shares of those active in the market?
- What are the key drivers and restraints of market growth?
- Who are the main players and emerging start-ups?
- How will sales of different printer types evolve from 2025 to 2035?
This report provides the following information on metal additive manufacturing:
Technology trends & manufacturer analysis
- Detailed summaries of metal printing processes
- Benchmarking studies between metal 3D printers of different technologies and by different manufacturers
- Summaries of emerging metal printing technologies
- Detailed summaries of metal 3D printing materials on the market by different manufacturers
- Discussion on contract manufacturers in metal 3D printing
- Primary interviews with key companies
Market Forecasts & Analysis:
- 10-year granular market forecasts for install base by technology type, materials demand by printer technologies, materials demand by alloy composition
- Application case studies for aerospace and medicine
- Updates on key players and start-ups in metal additive manufacturing
| Report Metrics | Details |
|---|---|
| CAGR | Revenues from metal 3D printing hardware and materials will grow at a CAGR of 10.4% from 2025-2035. |
| Forecast Period | 2025 - 2035 |
| Forecast Units | Revenue (billions USD), Installed Printers (units), Materials (kilotonnes) |
| Regions Covered | Worldwide |
| Segments Covered | Technology Type, Revenue Source, Alloy Composition |
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| 1. | EXECUTIVE SUMMARY |
| 1.1. | Overview of 3D printing processes |
| 1.2. | Drivers and restraints of growth for 3D printing |
| 1.3. | Metal additive manufacturing: Technology overview |
| 1.4. | Overview of metal 3D printing technologies |
| 1.5. | Industry trend: The rise of the Chinese metal additive manufacturing market |
| 1.6. | Industry trend: Tariffs, trade wars, and reshoring |
| 1.7. | Key technology trends in metal additive manufacturing |
| 1.8. | Key technology trends in metal additive manufacturing |
| 1.9. | Metal additive manufacturing investment overview for 2024 |
| 1.10. | The importance of services within the metal 3D printing market |
| 1.11. | Metal additive manufacturing forecast 2025-2035 |
| 1.12. | Explanation of technology segmentation used in forecast |
| 1.13. | Metal additive manufacturing - evolution of technology market share |
| 1.14. | Metal 3D printing hardware forecast 2025-2035: Segmented by technology |
| 1.15. | Metal 3D printing hardware forecast 2025-2035: Segmented by technology (II) |
| 1.16. | Metal additive manufacturing materials forecast 2025-2035 split by technology |
| 1.17. | Metal additive manufacturing materials forecast 2025-2035 split by technology (II) |
| 1.18. | Additive manufacturing metals - evolution of market share by alloy |
| 1.19. | Metal additive manufacturing materials forecast 2025-2035 split by alloy |
| 1.20. | Metal additive manufacturing materials forecast 2025-2035 split by alloy (II) |
| 1.21. | Company profiles |
| 1.22. | Access More With an IDTechEx Subscription |
| 2. | INTRODUCTION |
| 2.1. | Glossary: Common acronyms for reference |
| 2.2. | Scope of report |
| 2.3. | Overview of 3D printing processes |
| 2.4. | Material-process relationships |
| 2.5. | Why adopt 3D printing? |
| 2.6. | Timeline of 3D printing metals |
| 2.7. | Business models: Selling printers vs parts |
| 2.8. | Drivers and restraints of growth for 3D printing |
| 3. | METAL ADDITIVE MANUFACTURING MARKET ANALYSIS |
| 3.1. | Industry financials and evolution |
| 3.1.1. | Recent financial performance in the 3D printing industry |
| 3.1.2. | Macro-economic factors that influenced metal 3D printing in 2024: Interest rates |
| 3.1.3. | Macro-economic factors that influenced metal 3D printing in 2024: The European economy |
| 3.1.4. | Macro-economic factors influencing metal 3D printing: Tariffs, trade wars, and reshoring |
| 3.1.5. | Market shares in laser powder bed fusion hardware: Continued diversification |
| 3.1.6. | Metal additive manufacturing - evolution of technology market share |
| 3.1.7. | Additive manufacturing metals - evolution of market share by alloy |
| 3.2. | Financial and player activity in metal 3D printing |
| 3.2.1. | Metal additive manufacturing investment overview for 2024 |
| 3.2.2. | Private funding in metal AM-related companies: 2021-2024 |
| 3.2.3. | Private funding in Chinese metal AM companies 2024 |
| 3.2.4. | Metal 3D printing private funding: 2023 vs 2024 |
| 3.2.5. | Metal 3D printing private funding trends: 2023 vs 2024 |
| 3.2.6. | Recent notable acquisitions in metal 3D printing |
| 3.2.7. | Acquisition spotlight: Nano Dimension acquires Desktop Metal and Markforged |
| 3.2.8. | Acquisition spotlight: Nano Dimension acquires Desktop Metal and Markforged (II) |
| 3.2.9. | 3D printing related companies going public: 2021-2024 |
| 3.2.10. | Summary of entrances and exits in metal AM in 2024 |
| 3.2.11. | Other metal 3D printing player updates |
| 3.3. | Industry trends and discussion in metal additive manufacturing |
| 3.3.1. | Trend: Affordable, cost-competitive metal 3D printers |
| 3.3.2. | Trend: Large-format LPBF printing |
| 3.3.3. | Trend: Sustainability in metal additive manufacturing materials |
| 3.3.4. | Trend: A resurgence of interest in electron beam melting (EBM) |
| 3.3.5. | The rise of the Chinese metal additive manufacturing market |
| 3.3.6. | Progress on metal binder jetting |
| 3.3.7. | The importance of services within the metal 3D printing market |
| 4. | METAL PRINTING PROCESSES |
| 4.1. | Established metal printing technologies |
| 4.1.1. | Powder bed fusion: Direct metal laser sintering (DMLS) or selective laser melting (SLM) |
| 4.1.2. | Powder bed fusion: Electron beam melting (EBM) |
| 4.1.3. | Directed energy deposition: Powder (or blown powder) |
| 4.1.4. | Directed energy deposition: Wire |
| 4.1.5. | Binder jetting: Metal binder jetting |
| 4.1.6. | Binder jetting: Sand binder jetting |
| 4.1.7. | Sheet lamination: Ultrasonic additive manufacturing (UAM) |
| 4.2. | Emerging metal printing technologies |
| 4.2.1. | Emerging 3D printing processes: Overview |
| 4.2.2. | Extrusion: Metal-polymer filament (MPFE) |
| 4.2.3. | Extrusion: Metal-polymer pellet |
| 4.2.4. | Extrusion: Metal paste |
| 4.2.5. | Vat photopolymerization: Digital light processing (DLP) |
| 4.2.6. | Material jetting: Nanoparticle jetting (NPJ) |
| 4.2.7. | Material jetting: Liquid metal or magnetohydrodynamic deposition |
| 4.2.8. | Material jetting: Electrochemical deposition |
| 4.2.9. | Material jetting: Cold spray |
| 4.2.10. | Binder jetting advancements |
| 4.2.11. | Developments in PBF and DED: Energy sources |
| 4.2.12. | Developments in PBF and DED: Low-cost printers |
| 4.2.13. | Developments in PBF and DED: New technologies |
| 4.2.14. | Processes with a metal slurry feedstock |
| 4.2.15. | Alternative emerging DMLS/SLM variations |
| 5. | METAL PRINTERS: COMPARISON AND BENCHMARKING |
| 5.1.1. | Metal additive manufacturing: Technology overview |
| 5.1.2. | Benchmarking: Maximum build volume |
| 5.1.3. | Benchmarking: Build rate |
| 5.1.4. | Benchmarking: Z resolution |
| 5.1.5. | Benchmarking: XY Resolution |
| 5.1.6. | Benchmarking: Price vs build volume |
| 5.1.7. | Benchmarking: Price vs build rate |
| 5.1.8. | Benchmarking: Price vs Z resolution |
| 5.1.9. | Benchmarking: Build rate vs build volume |
| 5.1.10. | Benchmarking: Build rate vs Z resolution |
| 5.1.11. | Overview of metal 3D printing technologies |
| 5.1.12. | Maximums & minimums of metal 3D printing technologies |
| 6. | METAL MATERIALS FOR 3D PRINTING |
| 6.1. | Metal powders |
| 6.1.1. | Overview of metal AM feedstock options |
| 6.1.2. | Powder morphology specification |
| 6.1.3. | Established atomization technologies: Water, gas, and plasma atomization |
| 6.1.4. | Emerging powder production technology: Electrolysis |
| 6.1.5. | Powder morphology depends on atomization process |
| 6.1.6. | Evaluation of powder manufacturing techniques |
| 6.1.7. | Metal compatibility with printing technologies |
| 6.1.8. | Suppliers of metal powders for AM: Segmented by metal |
| 6.1.9. | Suppliers of metal powders for AM: Segmented by atomization process |
| 6.1.10. | Titanium powder - overview |
| 6.1.11. | Titanium powder - main players (I) |
| 6.1.12. | Titanium powder - main players (II) |
| 6.1.13. | Key material start-ups for metal additive manufacturing |
| 6.1.14. | Recycled titanium feedstocks |
| 6.1.15. | Metal powder bed fusion post processing |
| 6.1.16. | Barriers and limitations to using metal powders |
| 6.2. | Other metal feedstocks |
| 6.2.1. | Metal wire feedstocks |
| 6.2.2. | Metal-polymer filaments and pellets |
| 6.2.3. | Commercial example: Forward AM's Ultrafuse filaments |
| 6.2.4. | Metal-photopolymer resins |
| 7. | COMPATIBLE METAL MATERIALS |
| 7.1.1. | Alloys and material properties |
| 7.1.2. | Aluminum and aluminum alloys |
| 7.1.3. | Expanding the aluminum AM material portfolio |
| 7.1.4. | Copper and bronze |
| 7.1.5. | 3D printing with copper: A challenging material with many opportunities |
| 7.1.6. | Expanding the copper AM material portfolio |
| 7.1.7. | Current applications for copper 3D printing |
| 7.1.8. | Cobalt and alloys |
| 7.1.9. | Nickel alloy: Inconel 625 |
| 7.1.10. | Nickel alloy: Inconel 718 |
| 7.1.11. | Precious metals and alloys |
| 7.1.12. | Maraging steel 1.2709 |
| 7.1.13. | 15-5PH stainless steel |
| 7.1.14. | 17-4PH stainless steel |
| 7.1.15. | 316L stainless steel |
| 7.1.16. | Titanium and alloys |
| 7.1.17. | AM of High Entropy Alloys |
| 7.1.18. | AM of amorphous alloys |
| 7.1.19. | Emerging aluminum alloys and metal-matrix composites (MMCs) |
| 7.1.20. | Multi-material solutions |
| 7.1.21. | Materials informatics for additive manufacturing materials |
| 7.1.22. | Materials informatics for additive manufacturing materials |
| 7.1.23. | Tungsten powder and nanoparticles |
| 8. | KEY APPLICATIONS OF METAL 3D PRINTING |
| 8.1. | Metal 3D printing in aviation, space, and defense |
| 8.1.1. | GE Aviation: LEAP fuel nozzles |
| 8.1.2. | GE Aviation: next-gen RISE engine |
| 8.1.3. | GE Aviation: Bleed air parts and turboprop engines |
| 8.1.4. | GE Aviation and Boeing 777X: GE9X engines |
| 8.1.5. | Boeing 787 dreamliner: Ti-6Al-4V structures |
| 8.1.6. | Boeing: gearboxes for Chinook helicopters |
| 8.1.7. | Boeing and Maxar Technologies: Satellites |
| 8.1.8. | Airbus and Eutelsat: Satellites |
| 8.1.9. | Autodesk and Airbus: Optimized partition wall |
| 8.1.10. | RUAG Space and Altair: Antenna mount |
| 8.1.11. | Hofmann: Oxygen supply tube |
| 8.1.12. | Relativity Space: Rockets |
| 8.1.13. | OEM AM Strategy - GE Aerospace and Colibrium Additive |
| 8.1.14. | OEM AM Strategy - Airbus |
| 8.1.15. | OEM AM Strategy - Boeing |
| 8.1.16. | OEM AM Strategy - Rolls-Royce |
| 8.2. | Metal 3D printing in medical and dental |
| 8.2.1. | Most popular 3D printing technologies in healthcare |
| 8.2.2. | 3D printing custom plates, implants, valves and stents |
| 8.2.3. | Metal materials for 3D printing in medical: Titanium alloy powders |
| 8.2.4. | Case study: Hip replacement revision surgery |
| 8.2.5. | Case study: Canine cranial plate in titanium |
| 8.2.6. | Case study: Implantable dental devices and prostheses |
| 8.2.7. | Case study: Mandibular reconstructive surgery |
| 9. | PART PRODUCTION SERVICES FOR METAL 3D PRINTING |
| 9.1. | What are 3D printing service bureaus? |
| 9.2. | What does a service bureau do? |
| 9.3. | Value proposition behind service bureaus |
| 9.4. | Design for additive manufacturing (DfAM) |
| 9.5. | Notable metal AM-focused service bureaus |
| 9.6. | Challenges facing service bureaus |
| 9.7. | Part manufacturers using proprietary metal 3D printing technology |
| 9.8. | Metal AM companies for in-house part production |
| 9.9. | Metal AM companies for in-house part production |
| 9.10. | Metal AM companies for in-house part production |
| 10. | METAL ADDITIVE MANUFACTURING FORECASTS |
| 10.1. | Forecast methodology |
| 10.2. | Explanation of technology segmentation used in forecast |
| 10.3. | Metal additive manufacturing forecast 2025-2035 |
| 10.4. | Metal 3D printer installed base 2025-2035: Segmented by technology |
| 10.5. | Metal 3D printing hardware forecast 2025-2035: Segmented by technology |
| 10.6. | Metal 3D printing hardware forecast 2025-2035: Segmented by technology (II) |
| 10.7. | Metal 3D printing material forecast 2025-2035: Segmented by feedstock type |
| 10.8. | Metal additive manufacturing materials forecast 2025-2035 split by technology |
| 10.9. | Metal additive manufacturing materials forecast 2025-2035 split by technology (II) |
| 10.10. | Metal additive manufacturing materials forecast 2025-2035 split by alloy |
| 10.11. | Metal additive manufacturing materials forecast 2025-2035 split by alloy (II) |
| 11. | COMPANY PROFILES |
| 11.1.1. | 3D Systems |
| 11.1.2. | 3DEO |
| 11.1.3. | 3T Additive Manufacturing |
| 11.1.4. | 6K |
| 11.1.5. | 6K Additive (Update) |
| 11.1.6. | Aconity3D |
| 11.1.7. | ADDere (MWES) |
| 11.1.8. | Addilan |
| 11.1.9. | Additive Industries |
| 11.1.10. | Additive Industries b.v. |
| 11.1.11. | Admatec Europe BV |
| 11.1.12. | Aerosint |
| 11.1.13. | AIM3D |
| 11.1.14. | ATI Powder Metals |
| 11.1.15. | Avimetal Additive |
| 11.1.16. | BeAM Machines |
| 11.1.17. | Carpenter |
| 11.1.18. | Chiron |
| 11.1.19. | Citrine Informatics |
| 11.1.20. | Cookson Precious Metals |
| 11.1.21. | Desktop Metal |
| 11.1.22. | Digital Alloys (now defunct) |
| 11.1.23. | DMG Mori (Additive Manufacturing division) |
| 11.1.24. | Elementum 3D |
| 11.1.25. | EOS |
| 11.1.26. | Equispheres |
| 11.1.27. | Exaddon |
| 11.1.28. | ExOne |
| 11.1.29. | Exponential Technologies |
| 11.1.30. | FormAlloy |
| 11.1.31. | Foundry Lab |
| 11.1.32. | Fraunhofer IKTS |
| 11.1.33. | Gamma Alloys |
| 11.1.34. | GE Additive |
| 11.1.35. | Gefertec |
| 11.1.36. | GH Induction (3D Inductors) |
| 11.1.37. | Guaranteed |
| 11.1.38. | H. C. Starck |
| 11.1.39. | Headmade Materials |
| 11.1.40. | Holo |
| 11.1.41. | Höganäs (including Digital Metal) |
| 11.1.42. | InssTek |
| 11.1.43. | Mantle |
| 11.1.44. | Markforged |
| 11.1.45. | Markforged (Update) |
| 11.1.46. | Materialise |
| 11.1.47. | MELD Manufacturing |
| 11.1.48. | Meltio |
| 11.1.49. | Meltio (Update) |
| 11.1.50. | Metallum3D |
| 11.1.51. | Metalysis (Update) |
| 11.1.52. | Metalysis (Full Profile) |
| 11.1.53. | MetShape |
| 11.1.54. | MX3D |
| 11.1.55. | NanoAL |
| 11.1.56. | Nanoe |
| 11.1.57. | Norsk Titanium |
| 11.1.58. | One Click Metal |
| 11.1.59. | Optomec |
| 11.1.60. | Optomec (Update) |
| 11.1.61. | Optomec (Update) |
| 11.1.62. | Phaseshift Technologies |
| 11.1.63. | Prima Additive |
| 11.1.64. | Rapidia |
| 11.1.65. | Renishaw |
| 11.1.66. | Ricoh 3D |
| 11.1.67. | SAFINA |
| 11.1.68. | Sciaky |
| 11.1.69. | Seurat Technologies |
| 11.1.70. | SLM Solutions |
| 11.1.71. | SPEE3D (background) |
| 11.1.72. | SPEE3D (full profile) |
| 11.1.73. | TANIOBIS |
| 11.1.74. | Titomic |
| 11.1.75. | Tritone Technologies |
| 11.1.76. | TRUMPF |
| 11.1.77. | Uniformity Labs |
| 11.1.78. | ValCUN (full profile) |
| 11.1.79. | ValCUN (update) |
| 11.1.80. | Velo3D (full profile) |
| 11.1.81. | Velo3D (update) |
| 11.1.82. | Velo3D (update) |
| 11.1.83. | WAAM3D (full profile) |
| 11.1.84. | WAAM3D (update) |
| 11.1.85. | Xerox (Full profile) |
| 11.1.86. | Xerox ElemX Acquired by ADDiTEC (update) |
| 11.1.87. | Xi'an Bright Laser Technology |
| 11.1.88. | XJet |
| 11.1.89. | Z3DLAB |
| 12. | APPENDIX |
| 12.1. | Metal additive manufacturing forecast 2025-2035 |
| 12.2. | Metal 3D printer installed base 2025-2035: Segmented by technology |
| 12.3. | Metal 3D printing hardware forecast 2025-2035: Segmented by technology |
| 12.4. | Metal 3D printing material forecast 2025-2035: Segmented by feedstock type |
| 12.5. | Metal additive manufacturing materials forecast 2025-2035 split by technology - mass |
| 12.6. | Metal additive manufacturing materials forecast 2025-2035 split by technology - revenue |
| 12.7. | Metal additive manufacturing materials forecast 2025-2035 split by alloy - mass |
| 12.8. | Metal additive manufacturing materials forecast 2025-2035 split by alloy - revenue |
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Advances in high-value markets will grow metal 3D printing at a CAGR of 10.4% from 2025-2035.
Report Statistics
| Slides | 212 |
|---|---|
| Companies | 89 |
| Forecasts to | 2035 |
| Published | May 2025 |
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