1. | EXECUTIVE SUMMARY |
1.1. | Report Introduction |
1.2. | Power Electronics in Electric Vehicles |
1.3. | Benchmarking Silicon, Silicon Carbide & Gallium Nitride Semiconductors |
1.4. | Automotive GaN Device Suppliers are Growing |
1.5. | GaN vs SiC potential in the Inverter |
1.6. | Inverter Power Density Increases Over Time |
1.7. | 200mm SiC Wafer Production Worldwide |
1.8. | Vertical Integration: Acquisitions and Collaborations |
1.9. | SiC Impact on the Inverter Cost |
1.10. | Si IGBT and SiC MOSFET Price Comparison |
1.11. | SiC MOSFET by Automotive OEMs and Suppliers - Leading OEMs (1) |
1.12. | Si IGBT Suppliers to Leading OEMs (1) |
1.13. | SiC Drives 800V Platforms |
1.14. | 800V charging speeds |
1.15. | 800V Platforms SiC and Si IGBT Inverters |
1.16. | Integration of Power Electronics |
1.17. | Integrated OBC with DC-DC converter |
1.18. | Traction Integrated Onboard Charger |
1.19. | Comparison of Single-Sided Cooling and Double-Sided Cooling |
1.20. | Market Share of Single and Double-Sided Cooling: 2024-2034 |
1.21. | Inverter Market Share 2022-2035: GaN 600V, Si IGBT 600V, SiC MOSFET 600V, 1200V |
1.22. | OBC Forecast: Si, SiC, GaN 2022-2035 (GW) |
1.23. | DC-DC Converter Forecast: Si, SiC, GaN 2022-2035 (GW) |
1.24. | Inverter, OBC, DC-DC Converter Forecast 2022-2035 (GW) |
1.25. | Inverter, OBC, DCDC Converter Forecast 2022-2035 (US$ billion) |
2. | ELECTRIC VEHICLE MARKETS: REGIONAL TRENDS AND FUTURE GROWTH |
2.1. | Electric Vehicle Definitions |
2.2. | Electric Vehicles: Typical Specs |
2.3. | Exponential Growth in Regional EV Markets |
2.4. | Regional Trends: China |
2.5. | Regional Trends: EU + UK + EFTA |
2.6. | EU Emissions and Targets |
2.7. | Regional Trends: US |
2.8. | Hybrid Car Sales Peak |
2.9. | Powertrain Tailpipe Emissions Comparison |
2.10. | Cars - Total Cost of Ownership |
2.11. | Chip Shortages - 2020 to 2023 |
2.12. | Chip Shortages - Automaker Reactions |
2.13. | Chip Shortages - Electric Vehicles |
3. | OVERVIEW OF EV POWER ELECTRONICS AND WBG SEMICONDUCTORS |
3.1. | Introduction and Benchmarking Si, SiC and GaN |
3.1.1. | What is Power Electronics? |
3.1.2. | Power Electronics Use in Electric Vehicles |
3.1.3. | Transistor History & MOSFET Overview |
3.1.4. | Wide Bandgap (WBG) Semiconductor Advantages & Disadvantages |
3.1.5. | Benchmarking Silicon, Silicon Carbide & Gallium Nitride Semiconductors |
3.1.6. | Advantages of SiC Material |
3.1.7. | Si IGBT and SiC MOSFET Price Comparison |
3.1.8. | SiC and GaN Device Cost Comparison |
3.1.9. | Limitations of SiC Power Devices |
3.1.10. | GaN's Potential to Reach High Voltage |
3.1.11. | Qromis Engineered Substrate for GaN Power: QST |
3.1.12. | SiC & GaN have Substantial Room for Improvement |
3.1.13. | GaN to Become Preferred OBC Technology |
3.1.14. | How GaN is implemented into an OBC |
3.1.15. | GaN Systems' Onboard Charger |
3.1.16. | Challenges for GaN Devices |
3.1.17. | SiC Power Roadmap |
3.1.18. | Applications Summary for WBG Devices |
3.2. | GaN Companies |
3.2.1. | Automotive GaN Device Suppliers are Growing |
3.2.2. | Enhancement Mode vs Depletion Mode |
3.2.3. | GaN Systems |
3.2.4. | Texas Instruments and STMicroelectronics |
3.2.5. | Transphorm |
3.2.6. | VisIC Technologies |
3.2.7. | Efficient Power Conversion |
3.2.8. | Nexperia |
3.2.9. | GaN vs SiC potential in the Inverter |
3.2.10. | Ricardo: GaN in the Automotive Market |
3.2.11. | Innoscience |
3.2.12. | Power Integrations |
3.2.13. | Other GaN Companies: Qromis, QPT, BelGaN, Cambridge GaN Devices, Odyssey Semiconductor |
3.3. | Inverter, OBC, Converter Design & Si, SiC, GaN Outlook |
3.3.1. | Inverter Overview |
3.3.2. | Pulse Width Modulation |
3.3.3. | Traditional EV Inverter |
3.3.4. | Discretes & Modules |
3.3.5. | Inverter Printed Circuit Boards |
3.3.6. | Inverter Components and Cost |
3.3.7. | Electric Vehicle Inverter Benchmarking |
3.3.8. | Electric Vehicle Inverter Benchmarking 2 |
3.3.9. | SiC Impact on the Inverter Package |
3.3.10. | Inverter Forecast 2022-2035 (GW): GaN 600V, Si IGBT 600V, SiC MOSFET 600V, 1200V |
3.3.11. | OBC Forecast: Si, SiC, GaN 2022-2035 (GW) |
3.3.12. | DC-DC Converter Forecast: Si, SiC, GaN 2022-2035 (GW) |
3.3.13. | Onboard Charger Circuit Components |
3.3.14. | Tesla Onboard Charger / DC-DC Converter |
3.3.15. | OBC by Level: 4kW, 6-11.5kW, 16-22kW 2023-2035 |
4. | SIC SUBSTRATE MANUFACTURING CHAIN |
4.1. | Introduction |
4.2. | Si IGBT Production: Raw Material to EV |
4.3. | SiC MOSFET Production: Raw Material to EV |
4.4. | SiC-Specific Equipment |
4.5. | From 150mm to 200mm: Potential Cost Advantages |
4.6. | 200mm Wafer Die Count Advantage |
4.7. | 200mm SiC Wafer Production Worldwide |
4.8. | Vertical Integration: Acquisitions and Collaborations |
4.9. | Denso: Research and Development for Faster SiC Crystal Growth |
4.10. | Siltectra: Cold Split Technology |
4.11. | SmartSiC Technology from SOITEC |
4.12. | Summary of SmartSiC Advantages |
4.13. | Sumitomo Metal Mining: SiCkrest |
4.14. | Sumitomo Metal Mining: SiCkrest (2) |
5. | TRENDS IMPACTING POWER ELECTRONICS |
5.1. | Introduction |
5.1.1. | Improving the efficiency of power electronics |
5.1.2. | Efficiency and thermal gains, 800V |
5.1.3. | Examples of SiC in the automotive industry |
5.2. | SiC and 800V |
5.2.1. | SiC Drives 800V Platforms |
5.2.2. | 800V charging speeds |
5.2.3. | GMC Hummer: 800V charging without 800V architecture |
5.2.4. | Other Split Battery Pack Vehicles: Tesla, Porsche, Ford |
5.2.5. | Tesla Cybertruck: Split Battery with 800V Architecture |
5.2.6. | Porsche Taycan: Boost Converter |
5.2.7. | Preh - charging technology for 800V EVs |
5.2.8. | 400V SiC Platforms |
5.2.9. | 800V Platforms SiC and Si IGBT Inverters |
5.2.10. | 800V Adoption 2023 |
5.2.11. | 800V Model Announcements in China (2022-2024) |
5.2.12. | 800V For & Against |
5.2.13. | DCFC Impact on Li-ion Cells |
5.2.14. | Fast Charge Cell Design Hierarchy - Levers to Pull |
5.2.15. | DC fast charging levels |
5.2.16. | 800V Platform Discussion & Outlook |
5.3. | Integration of Power Electronics |
5.3.1. | Vitesco and Renault: High Voltage Box and One Box |
5.3.2. | Integrated OBC with DC-DC converter |
5.3.3. | Renault Zoe: 43kW AC Charging |
5.3.4. | Traction Integrated Onboard charger |
5.3.5. | Traction iOBC suppliers |
5.3.6. | Hyundai E-GMP: 800V, SiC and power electronics integration |
5.3.7. | BorgWarner: Combined Inverter and DC-DC Converter |
5.3.8. | Si IGBT and SiC MOSFET Price Comparison |
5.3.9. | SiC Diodes: Onboard Charger |
5.3.10. | Other Hybrid SiC Suppliers |
5.3.11. | SiC Diodes: Inverter |
5.4. | Mixing Si IGBTs and SiC MOSFETs |
5.4.1. | SiC Impact on the Inverter Cost |
5.4.2. | SiC MOSFET vs Si IGBT: Overall Vehicle Cost |
6. | SUPPLY CHAIN FOR POWER SEMICONDUCTOR MATERIALS, DEVICES & OEMS |
6.1. | SiC MOSFET and Si IGBT Suppliers |
6.1.1. | Automotive Power SC Supplier Market Shares |
6.1.2. | Supply Developments: Infineon |
6.1.3. | Supply Developments: STMicroelectronics |
6.1.4. | Supply Developments: Wolfspeed |
6.1.5. | Supply Developments: ROHM |
6.1.6. | Supply Developments: Onsemi |
6.1.7. | SiC MOSFET by Automotive OEMs and Suppliers - Leading OEMs |
6.1.8. | SiC MOSFET by Automotive OEMs and Suppliers - Emerging OEMs |
6.1.9. | Si IGBT Suppliers to Leading OEMs |
6.1.10. | Si IGBT Suppliers to Emerging OEMs |
6.1.11. | New SiC Fabrication Centres |
6.2. | Device Suppliers |
6.2.1. | Infineon CoolSiC Efficiency Gains |
6.2.2. | Infineon Establishing Major OEM Partnerships |
6.2.3. | ROHM Semiconductor Expands SiC Production Capacity |
6.2.4. | ROHM: SiC Partnerships with OEMs and Tier Ones |
6.2.5. | STMicroelectronics Releases ACEPACK in Race for Market Leadership |
6.2.6. | STMicro Portfolio for EV Power Electronics |
6.2.7. | Wolfspeed: Major Investment & OEM Partnerships for SiC |
6.2.8. | Onsemi EliteSiC |
6.2.9. | Navitas GeneSiC |
6.2.10. | Benchmarking GeneSiC and its Trench Assisted Planar Configurations |
6.2.11. | Qorvo |
6.2.12. | Qorvo SiC FET vs SiC MOSFET |
6.2.13. | Trench vs Planar |
6.3. | Tier-1 Suppliers |
6.3.1. | Delphi Technologies Supply Luxury Automakers with Viper SiC Module |
6.3.2. | BorgWarner |
6.3.3. | BorgWarner Integrated Drive Module for Ford |
6.3.4. | BorgWarner Design Wins |
6.3.5. | Dana |
6.3.6. | Vitesco |
6.3.7. | Vitesco Power Electronics Products |
6.3.8. | Equipmake |
6.3.9. | LG-Magna |
6.3.10. | Hitachi Double Sided IGBTs to Major OEM |
6.3.11. | Continental / Jaguar Land Rover |
6.3.12. | Helix CTI-4: Lotus Evija |
6.3.13. | McLaren IPG5-x |
6.4. | Automotive OEMs |
6.4.1. | Hyundai Diversifies SiC Supply for Best-Selling 800V E-GMP Platform |
6.4.2. | GM From Bolt & Volt to Ultium |
6.4.3. | Volvo Heavy Duty SiC Inverter |
6.4.4. | Mercedes In House Development |
7. | POWER ELECTRONICS PACKAGES: EV USE-CASES |
7.1. | Toyota Prius 2004-2010 |
7.2. | 2008 Lexus |
7.3. | Honda Accord 2014 |
7.4. | Toyota Prius 2010-2015 |
7.5. | Nissan Leaf 2012 |
7.6. | Honda Fit (by Mitsubishi) |
7.7. | Toyota Prius 2016 Onwards |
7.8. | Cadillac 2016 (by Hitachi) |
7.9. | Chevrolet Volt 2016 (by Delphi) |
7.10. | BMW i3 (by Infineon) |
7.11. | JAC iEV4 |
7.12. | Chinese NEV Uses Infineon |
7.13. | Huachen Xinri |
7.14. | Tesla Model X: Infineon IGBTs before SiC |
7.15. | 800V Si IGBT Choices |
7.16. | Porsche Taycan |
7.17. | Nissan Ariya 2021 |
7.18. | Jaguar I-PACE |
7.19. | Jaguar I-PACE Power Module and Cooling |
7.20. | Wuling Hongguang Mini EV |
7.21. | Danfoss |
7.22. | Rivian R1T |
7.23. | Lexus RZ |
7.24. | Ford F-150 Lightning |
7.25. | BYD Atto 3 (2022): 8-in-1 Powertrain |
7.26. | BMW iX3 |
7.27. | Tesla Cybertruck |
7.28. | STMicro |
8. | THERMAL MANAGEMENT FOR EV POWER ELECTRONICS |
8.1. | Introduction |
8.1.1. | Thermal Management Strategies in Power Electronics (1) |
8.1.2. | Thermal Management Strategies in Power Electronics (2) |
8.1.3. | Transistor History & MOSFET Overview - How Does it Affect Thermal Management |
8.1.4. | Summary of Cooling Approaches - (1) |
8.1.5. | Summary of Cooling Approaches - (2) |
8.2. | TIM1 and TIM2 in power electrics |
8.2.1. | Where are TIMs used in EV Power Electronics |
8.2.2. | TIM1 in Flip Chip Packaging |
8.2.3. | Solders as TIM1 |
8.2.4. | Solder Options and Current Die Attach |
8.2.5. | Die-Attach Solution - Thermal Conductivity Comparison |
8.2.6. | Trend Towards Sintering |
8.2.7. | Silver Sintering Paste |
8.2.8. | Suppliers of metal sintering pastes |
8.2.9. | Properties and performance of solder alloys and sintered pastes |
8.2.10. | TIM2 - IDTechEx's Analysis on Promising TIM2 |
8.2.11. | Yearly Market Size of TIMs Forecast (US$ Millions): 2024-2034 |
8.3. | Liquid cooling - single and double sided |
8.3.1. | Single side, dual side, in-direct, and direct cooling |
8.3.2. | Key Summary of Single-Sided Cooling |
8.3.3. | Benefits and Drawbacks of Single-Sided Cooling |
8.3.4. | TIM2 Area Largely Similar for Single-Sided Cooling |
8.3.5. | onsemi - EliteSiC Power Module |
8.3.6. | ST Microelectronics - Tesla Model 3 |
8.3.7. | Key Summary of Double-Sided Cooling (DSC) |
8.3.8. | Double-Sided Cooling Introduction |
8.3.9. | Double-Sided cooling examples |
8.3.10. | The Need for Double-Sided Cooling in Power Modules |
8.3.11. | Infineon's HybridPACK DSC |
8.3.12. | Inner Structure of HybridPACK DSC |
8.3.13. | onsemi - VE-Trac Family modules |
8.3.14. | CRRC |
8.3.15. | Hitachi Inverter - Double-Sided Cooling |
8.3.16. | Trend Towards Double-Sided Cooling for Automotive Applications |
8.3.17. | Transition to Double-Sided Liquid Cooling |
8.3.18. | Market Share of Single and Double-Sided Cooling: 2024-2034 |
9. | FORECASTS |
9.1. | Exponential Growth in Regional EV Markets |
9.2. | Methodology |
9.3. | Inverters per Car Forecast 2022-2035 |
9.4. | Inverters per Car: Regional |
9.5. | Multiple Motors / Inverters per Vehicle |
9.6. | Inverter Forecast 2022-2035 (GW): GaN 600V, Si IGBT 600V, SiC MOSFET 600V, 1200V |
9.7. | Inverter Market Share 2022-2035: GaN 600V, Si IGBT 600V, SiC MOSFET 600V, 1200V |
9.8. | Inverter Cooling Strategy Forecast (Units) |
9.9. | Discretes vs Power Modules Forecast for Inverters 2022-2035 |
9.10. | OBC Forecast: Si, SiC, GaN 2022-2035 (GW) |
9.11. | DC-DC Converter Forecast: Si, SiC, GaN 2022-2035 (GW) |
9.12. | Inverter, OBC, DC-DC Converter Forecast 2022-2035 (GW) |
9.13. | Inverter, OBC, DC-DC Converter Unit Sales Forecast 2022-2035 |
9.14. | Inverter, OBC, DC-DC Converter Forecast 2022-2035 (US$ billion) |
9.15. | OBC by Level: 4kW, 6-11.5kW, 16-22kW 2023-2035 |
9.16. | Inverter, OBC & Converter, Si, SiC, GaN Cost Assumptions (US$ per kW) |
10. | COMPANY PROFILES |
10.1. | Advanced Electric Machines Ltd |
10.2. | Arteco: EV-Specific Water-Glycol Coolants |
10.3. | BMW |
10.4. | BYD Auto |
10.5. | Diamond Foundry: Electric Vehicle Inverters |
10.6. | Dynex Semiconductor (CRRC): EV Power Electronics |
10.7. | Efficient Power Conversion: GaN FETs |
10.8. | Efficient Power Conversion: GaN in Automotive |
10.9. | Elaphe: In-wheel Motors to Increase Drive Cycle Efficiency |
10.10. | Equipmake: Electric Motors and Power Electronics |
10.11. | GaN Systems |
10.12. | General Motors (2020) |
10.13. | Heraeus: Solutions for EV Power Electronics |
10.14. | Hyundai: E-GMP 800V Platform Success |
10.15. | Infineon: 750V SiC MOSFETs for Onboard Chargers |
10.16. | Infineon: Automotive Power Electronics |
10.17. | Infineon: Expanding SiC OEM Partnerships |
10.18. | Integral e-Drive |
10.19. | Lotus |
10.20. | Lucid Motors |
10.21. | Magna International |
10.22. | McLaren Automotive |
10.23. | Nexperia: GaN for EV Power Electronics |
10.24. | NXP Semiconductors |
10.25. | QPT: MHz Switching, Active Cooling GaN |
10.26. | Rivian: Electric Passenger Trucks |
10.27. | ROHM Semiconductor: Supplying Lucid Motors |
10.28. | STMicroelectronics: SiC Advantages and Supply Chain |
10.29. | Transphorm |
10.30. | Valeo (48V Powertrain) |
10.31. | Wolfspeed |
10.32. | Wolfspeed: Major SiC Supply Deals |