| 1. | EXECUTIVE SUMMARY |
| 1.1. | Introduction to the second-life repurposing and battery circular economy |
| 1.2. | Second-life EV batteries: Key market conclusions |
| 1.3. | Second-life EV batteries market: Key drivers and opportunities |
| 1.4. | Second-life EV batteries market: Key challenges |
| 1.5. | Second-life EV battery technologies and applications summary |
| 1.6. | First-life Li-ion vs second-life BESS cost and technology performance summary |
| 1.7. | Second-life battery applications and supply chain overview |
| 1.8. | Second-life battery storage value chain and revenue generation overview |
| 1.9. | Global second-life EV battery regulatory landscape |
| 1.10. | Key commentary on EU Battery Regulation for second-life repurposing |
| 1.11. | Second-life battery testing and assessment player summary |
| 1.12. | Second-life repurposers and remanufacturers by HQ |
| 1.13. | Funding by second-life battery repurposer and comparison to alternative battery storage technologies |
| 1.14. | Regional analysis: Second-life battery storage deployments by region |
| 1.15. | Repurposer market share (MWh second-life batteries deployed by repurposer) |
| 1.16. | Second-life battery storage projects deployed by type of player |
| 1.17. | Key automotive OEM and second-life player partnerships and investments |
| 1.18. | Players with capabilities to both recycle and repurpose |
| 1.19. | Market share by battery depth of disassembly |
| 1.20. | Summary of processes and materials contributing to overall repurposing costs (by US$/kWh) and identified bottlenecks: Base scenario |
| 1.21. | Second-life EV battery repurposing cost reduction scenarios |
| 1.22. | Second-life repurposing cost reduction sensitivity analysis (US$/kWh) (1) |
| 1.23. | Second-life repurposing cost reduction: Existing vs best-case scenario (US$/kWh) |
| 1.24. | Automating battery disassembly processes in repurposing |
| 1.25. | Emerging business-to-business (B2B) battery marketplaces |
| 1.26. | B2B marketplaces and platforms in the second-life battery market summary |
| 1.27. | EV battery design/technology trends summary table (1) |
| 1.28. | EV battery design/technology trends summary table (2) |
| 1.29. | Demand for designing batteries for easier disassembly and future opportunities for OEM revenue sharing |
| 1.30. | Cathode market share in Li-ion for EVs |
| 1.31. | LFP vs NMC for second-life batteries |
| 1.32. | Annual retired LFP EV battery availability forecast by region (2020-2035) (GWh) |
| 1.33. | Second-life EV battery installation forecast by region (2022-2035) (GWh) |
| 1.34. | Second-life EV battery installation forecast by region and application (2022-2035) (GWh) |
| 1.35. | Second-life EV battery market value forecasts (2022-2035) (US$B) with commentary |
| 2. | INTRODUCTION |
| 2.1. | What are second-life electric vehicle batteries? |
| 2.1.1. | Why and when do batteries fail? |
| 2.1.2. | What is the 'second life' of EV batteries? |
| 2.1.3. | Clarification of terminologies |
| 2.1.4. | Why does battery second-use matter? |
| 2.1.5. | Battery remanufacturing, first-life extension, or recycling? |
| 2.2. | Battery second use (B2U) value chain |
| 2.2.1. | Battery second use connects the electric vehicle and battery recycling value chains |
| 2.2.2. | Battery second use collection value chain |
| 2.3. | Applications and project examples |
| 2.3.1. | Second-life battery applications |
| 2.3.2. | Different battery sizes for different uses |
| 2.3.3. | Second-life battery technologies developed by repurposers and their applications |
| 2.3.4. | Other second-life battery examples: Backup energy for telecoms and electromobility |
| 3. | REGULATORY LANDSCAPE AND BATTERY TRACEABILITY |
| 3.1. | Regulatory Landscape Introduction |
| 3.1.1. | Second-life EV battery global regulatory landscape executive summary |
| 3.1.2. | Lack of policy and regulation for second-life batteries and repurposing |
| 3.1.3. | Global second-life EV battery regulatory landscape |
| 3.2. | EU Regulatory Landscape |
| 3.2.1. | EU regulation introduction |
| 3.2.2. | European Commission: The Innovation Deal |
| 3.2.3. | EU to review its regulatory framework for battery second use |
| 3.2.4. | Key findings from the European ID and introduction of EU Battery Regulation |
| 3.2.5. | Key EU Battery Regulation details and explanations for EOL battery management, repurposing, Battery Passport, access to data and EPR (1) |
| 3.2.6. | Key EU Battery Regulation details and explanations for EOL battery management, repurposing, Battery Passport, access to data and EPR (2) |
| 3.2.7. | Key EU Battery Regulation details and explanations for EOL battery management, repurposing, Battery Passport, access to data and EPR (3) |
| 3.2.8. | Key EU Battery Regulation details and explanations for EOL battery management, repurposing, Battery Passport, access to data and EPR (4) |
| 3.2.9. | EPR through the value chain in the EU |
| 3.2.10. | Key commentary on EU Battery Regulation for second-life repurposing |
| 3.2.11. | Battery Passport through the value chain in the EU |
| 3.2.12. | Potential shifts in company activity from introduction of Battery Passport |
| 3.3. | China Regulatory Landscape |
| 3.3.1. | Battery traceability in China |
| 3.3.2. | China's Traceability Management Platform |
| 3.3.3. | Other Chinese specifications |
| 3.3.4. | Regulatory frameworks for battery second use in China |
| 3.3.5. | Ban for large scale 2L ESS |
| 3.4. | US Regulatory Landscape |
| 3.4.1. | UL Certifications in the US |
| 3.4.2. | Inflation Reduction Act |
| 4. | EV BATTERY TECHNOLOGY TRENDS AND IMPACTS ON SECOND-LIFE BATTERIES |
| 4.1.1. | EV battery trends and developments and impact on second-life summary |
| 4.1.2. | Lack of EV battery design standardization |
| 4.1.3. | Battery pack materials |
| 4.1.4. | Shifts in cell and pack design |
| 4.1.5. | Eliminating the battery module / cell-to-pack designs (1/2) |
| 4.1.6. | Eliminating the battery module / cell-to-pack designs (2/2) |
| 4.1.7. | What is cell-to-chassis/body? |
| 4.1.8. | Module elimination and how this could hinder second-life battery repurposing |
| 4.1.9. | Serviceable batteries (Aceleron / Advik Technologies) |
| 4.1.10. | Aceleron / Advik Technologies: Future considerations |
| 4.1.11. | Li-ion technology diversification |
| 4.1.12. | Cathode market share in Li-ion for EVs |
| 4.1.13. | LFP vs NMC for second-life batteries |
| 4.1.14. | Advanced BMS technologies |
| 4.1.15. | Reports of EV batteries lasting longer than anticipated (1) |
| 4.1.16. | Reports of EV batteries lasting longer than anticipated (2) |
| 4.1.17. | EV battery design/technology trends summary table (1) |
| 4.1.18. | EV battery design/technology trends summary table (2) |
| 4.1.19. | Further research on trends in EVs, EV batteries, battery pack materials, and battery management systems (BMS) |
| 5. | TECHNO-ECONOMIC ANALYSIS, REPURPOSING COSTS AND AUTOMATION |
| 5.1. | Business Models and Techno-economic Comparison to First-life Li-ion BESS |
| 5.1.1. | Business models and revenue generation in the second-life battery market (1) |
| 5.1.2. | Business models and revenue generation in the second-life battery market (2) |
| 5.1.3. | Second-life battery applications and supply chain overview |
| 5.1.4. | Key repurposer second-life battery systems and applications |
| 5.1.5. | Second-life battery storage value chain and revenue generation overview |
| 5.1.6. | First-life Li-ion BESS Prices |
| 5.1.7. | Second-life Li-ion BESS price vs first-life Li-ion BESS price analysis (1) |
| 5.1.8. | Second-life Li-ion BESS price vs first-life Li-ion BESS price analysis (2) |
| 5.1.9. | Second-life Li-ion BESS price vs first-life Li-ion BESS price analysis (3) |
| 5.1.10. | Second-life EV batteries renting business model analysis |
| 5.1.11. | Key second-life battery technology performance considerations: chemistry, energy density, cycle life |
| 5.1.12. | Configurability of second-life BESS technologies: Using battery packs and modules from different automotive OEMs |
| 5.1.13. | Configurability of second-life BESS technologies: Varying kWh-to-kW ratios |
| 5.1.14. | First-life Li-ion vs second-life BESS cost and technology performance summary |
| 5.2. | Second-life EV Battery Repurposing Process: Introduction and Case Study |
| 5.2.1. | Introduction to the repurposing or remanufacturing process |
| 5.2.2. | Bottlenecks and considerations in the repurposing process (1) |
| 5.2.3. | Bottlenecks and considerations in the repurposing process (2) |
| 5.2.4. | Case study for repurposing disassembling retired EV battery |
| 5.2.5. | Costs at different depths of disassembly (1) |
| 5.2.6. | Costs at different depths of disassembly (2) |
| 5.2.7. | Advantages and disadvantages to depth of disassembly and reconfiguration |
| 5.3. | Second-life EV Battery Repurposing Process: Cost Analysis |
| 5.3.1. | Second-life EV battery repurposing process economic analysis |
| 5.3.2. | Second-life battery material and component costs |
| 5.3.3. | Retired EV battery disassembly process |
| 5.3.4. | Base scenario: Second-life EV battery repurposing process cost breakdown (1) |
| 5.3.5. | Base scenario: Second-life EV battery repurposing process cost breakdown (2) |
| 5.3.6. | Summary of processes and materials contributing to overall repurposing costs (by US$/kWh) and identified bottlenecks |
| 5.3.7. | Second-life EV battery repurposing cost analysis conclusions |
| 5.3.8. | Second-life EV battery repurposing cost reduction scenarios |
| 5.3.9. | Second-life repurposing cost reduction sensitivity analysis (US$/kWh) (1) |
| 5.3.10. | Second-life repurposing cost reduction sensitivity analysis (US$/kWh) (2) |
| 5.3.11. | Second-life repurposing cost reduction sensitivity analysis (US$/kWh) (3) |
| 5.3.12. | Second-life repurposing cost reduction: Existing vs best-case scenario (US$/kWh) |
| 5.4. | Second-life EV Battery Repurposing Process: Automation and Cobots |
| 5.4.1. | Automated battery disassembly tasks (1) |
| 5.4.2. | Automated battery disassembly tasks (2) |
| 5.4.3. | Automated battery disassembly pilot projects (1) |
| 5.4.4. | Automated battery disassembly pilot projects (2) |
| 5.4.5. | Automated battery disassembly pilot projects (3) |
| 5.4.6. | Conclusions for automating EV battery disassembly processes |
| 6. | BATTERY PERFORMANCE TESTING |
| 6.1. | Introduction to Battery Testing |
| 6.1.1. | Introduction: EOL and battery tests |
| 6.1.2. | Battery and testing definitions |
| 6.2. | Key Tests for Second-life Battery Testing |
| 6.2.1. | State of Charge (SOC) |
| 6.2.2. | Battery capacity |
| 6.2.3. | Cycle testing |
| 6.2.4. | State of Health (SOH) |
| 6.2.5. | Electrochemical impedance |
| 6.3. | Supplementary Tests for Second-life Battery Testing |
| 6.3.1. | Pulse charging and discharging |
| 6.3.2. | State of Power |
| 6.3.3. | Self-discharge |
| 6.3.4. | SEI formation and growth |
| 6.3.5. | Capturing SEI layer with X-ray photoelectron spectroscopy (XPS) |
| 6.3.6. | Capturing porosity of SEI layer with transmission electron microscopy |
| 6.3.7. | Summary table of battery performance tests |
| 7. | BATTERY PERFORMANCE MODELLING |
| 7.1.1. | Introduction: Remaining Useful Life |
| 7.1.2. | Flowcharts for determining RUL |
| 7.1.3. | Flowcharts for determining RUL via machine-learning (ML) |
| 7.1.4. | What is measured to determine RUL from a data-driven approach? |
| 7.1.5. | Data-driven approaches continued |
| 7.1.6. | Physics-based modeling (1/3) |
| 7.1.7. | Physics-based modeling (2/3) |
| 7.1.8. | Physics-based modeling (3/3) |
| 7.1.9. | Four key approaches to modeling battery degradation |
| 8. | SECOND-LIFE BATTERY ASSESSMENT MARKET |
| 8.1. | Key Players and Business Models in Second-life Battery Assessment |
| 8.1.1. | ReJoule overview |
| 8.1.2. | ReJoule in-vehicle testing |
| 8.1.3. | ReJoule BatteryDB software |
| 8.1.4. | volytica diagnostics and Cling Systems |
| 8.1.5. | volytica diagnostics and MAHLE Aftermarket |
| 8.1.6. | Smartville PeriscopeTM technology |
| 8.1.7. | Spiers New Technologies / Cox Automotive |
| 8.1.8. | Eatron Technologies and Betteries |
| 8.1.9. | NOVUM |
| 8.1.10. | DellCon |
| 8.1.11. | Oorja Energy |
| 8.1.12. | Safion |
| 8.1.13. | Second-life battery testing and assessment player summary |
| 8.1.14. | Market barriers and benefits for modelers |
| 8.1.15. | End-of-life battery diagnostician and testing business models and impact of EU Battery Passport |
| 8.1.16. | Impact of B2B marketplaces on battery health data and key stakeholder business models |
| 8.1.17. | How responsibility of battery testing could cause shifts in player activity |
| 8.1.18. | Potential shifts in company activity from introduction of Battery Passport |
| 8.1.19. | Conclusions on battery testing in the second-life EV battery market (1) |
| 8.1.20. | Conclusions on battery testing in the second-life EV battery market (2) |
| 8.2. | Other Players in AI-driven Battery technologies: Cell Testing, Monitoring and Control |
| 8.2.1. | Other players in AI-driven battery technologies; cell testing, monitoring and control |
| 8.2.2. | Relectrify (1) |
| 8.2.3. | Relectrify (2) |
| 8.2.4. | Relectrify (3) |
| 8.2.5. | Relectrify (4) |
| 8.2.6. | TITAN AES: Ultrasound to measure battery performance? |
| 8.2.7. | TITAN AES technology |
| 9. | SECOND-LIFE EV BATTERY MARKET ANALYSIS AND OVERVIEW |
| 9.1. | Second-life EV Battery Repurposer Overview |
| 9.1.1. | Executive summary: Key repurposer and automotive OEM market activity |
| 9.1.2. | Second-life repurposers and remanufacturers by HQ |
| 9.1.3. | Funding by second-life battery repurposer and comparison to alternative battery storage technologies |
| 9.1.4. | Repurposer funding over time |
| 9.1.5. | Player overviews: HQ, founded date, total funding (US$M), employees, partnerships, projects, targets (1) |
| 9.1.6. | Player overviews: HQ, founded date, total funding (US$M), employees, partnerships, projects, targets (2) |
| 9.1.7. | Player overviews: HQ, founded date, total funding (US$M), employees, partnerships, projects, targets (3) |
| 9.1.8. | Player overviews: HQ, founded date, total funding (US$M), employees, partnerships, projects, targets (4) |
| 9.1.9. | Player overviews: HQ, founded date, total funding (US$M), employees, partnerships, projects, targets (5) |
| 9.2. | Key European Repurposer Market Activity and Technology Developments |
| 9.2.1. | BeePlanet Factory |
| 9.2.2. | Connected Energy: Overview |
| 9.2.3. | Connected Energy: Investments and partnerships |
| 9.2.4. | Allye Energy |
| 9.2.5. | Zenobē |
| 9.2.6. | ECO STOR AS |
| 9.2.7. | Reefilla |
| 9.3. | Key US Repurposer Market Activity and Technology Developments |
| 9.3.1. | B2U Storage Solutions |
| 9.3.2. | Smartville: Overview |
| 9.3.3. | Smartville: Second-life BESS technology |
| 9.3.4. | Smartville: PeriscopeTM technology and Whole Battery Catalog |
| 9.3.5. | Higher Wire |
| 9.3.6. | BBB Industries / TERREPOWER |
| 9.4. | Key Activity from Automotive OEMs and Other Players |
| 9.4.1. | Key automotive OEM and second-life player partnerships and investments |
| 9.4.2. | Key updates from automotive OEMs and other players (H2 2022-2024) (1/2) |
| 9.4.3. | Key updates from automotive OEMs and other players (H2 2022-2024) (2/2) |
| 9.4.4. | Key automotive OEM activity (1/4): Audi, BMW, Ford, Honda, Hyundai |
| 9.4.5. | Key automotive OEM activity (2/4): Kia, Mercedes-Benz |
| 9.4.6. | Key automotive OEM activity (3/4): Nissan, Renault, Tesla |
| 9.4.7. | Key automotive OEM activity (4/4): Toyota, Volkswagen, Volvo |
| 9.5. | Second-Life EV Battery Market Trends and Data |
| 9.5.1. | Executive summary |
| 9.5.2. | Regional analysis: Second-life battery storage deployments by region |
| 9.5.3. | Regional analysis: Second-life battery market in China (1) |
| 9.5.4. | Regional analysis: Second-life battery market in China (2) |
| 9.5.5. | Second-life battery storage projects deployed by type of player |
| 9.5.6. | Second-life battery technologies developed by repurposers and their applications |
| 9.5.7. | Repurposer market share (MWh second-life batteries deployed by repurposer) |
| 9.5.8. | Market Share by Battery Depth of Disassembly (1) |
| 9.5.9. | Market Share by Battery Depth of Disassembly (2) |
| 9.5.10. | MWh Second-Life Batteries Deployed at Pack-level and Module-level by Repurposer |
| 9.5.11. | MWh Deployed by Repurposer over Time: Tabulated Raw Data |
| 9.5.12. | Second-Life battery storage projects deployed by automotive OEMs: tabulated raw data (1) |
| 9.5.13. | Second-Life battery storage projects deployed by automotive OEMs: tabulated raw data (2) |
| 9.6. | Emerging B2B Battery Marketplaces |
| 9.6.1. | Emerging business-to-business (B2B) battery marketplaces |
| 9.6.2. | Currents Marketplace (with Nissan and Spiers New Technologies) |
| 9.6.3. | Circunomics |
| 9.6.4. | volytica diagnostics and Cling Systems |
| 9.6.5. | Smartville Whole Battery CatalogTM Platform |
| 9.6.6. | B2B marketplaces and platforms in the second-life battery market summary |
| 10. | SECOND-LIFE EV BATTERY MARKET CONCLUSIONS |
| 10.1.1. | Second-life EV battery market conclusions |
| 10.1.2. | Progress in policy being made to incentivize second-life EV battery repurposing in the EU |
| 10.1.3. | Potential improvements and clarity needed in other second-life battery and repurposing policies |
| 10.1.4. | Second-life EV batteries market conclusions: Key drivers and opportunities |
| 10.1.5. | Second-life batteries market conclusions: Key challenges |
| 10.1.6. | Players with capabilities to both recycle and repurpose |
| 10.1.7. | Demand for designing batteries for easier disassembly and future opportunities for OEM revenue sharing |
| 11. | SECOND-LIFE EV BATTERY MARKET AND RETIRED EV BATTERY AVAILABILITY FORECASTS |
| 11.1. | Summary of second-life EV battery forecasts |
| 11.2. | Forecasts methodology and assumptions (1) |
| 11.3. | Forecasts methodology and assumptions (2) |
| 11.4. | Forecasts methodology and assumptions (3) |
| 11.5. | Annual retired EV battery availability forecast by region and EV (2020-2035) (GWh) |
| 11.6. | Annual retired EV battery availability by region (2020-2035) (GWh) |
| 11.7. | Annual retired EV battery availability by EV (2020-2035) (GWh) |
| 11.8. | Cathode market share in Li-ion for EVs |
| 11.9. | LFP vs NMC for second-life batteries |
| 11.10. | Annual retired LFP EV battery availability forecast by region (2020-2035) (GWh) |
| 11.11. | Annual retired LFP EV battery availability in China by EV (2020-2035) (GWh) |
| 11.12. | Annual retired LFP EV battery availability in Europe by EV (2020-2035) (GWh) |
| 11.13. | Annual retired LFP EV battery availability in US by EV (2020-2035) (GWh) |
| 11.14. | Annual retired LFP EV battery availability in RoW by EV (2020-2035) (GWh) |
| 11.15. | Second-life battery installation forecast assumptions |
| 11.16. | Second-life EV battery installation forecast by region (2022-2035) (GWh) |
| 11.17. | Second-life EV battery installation forecast by region and application (2022-2035) (GWh) |
| 11.18. | Europe second-life BESS installed vs total retired EV battery availability (2022-2035) (MWh) |
| 11.19. | US second-life BESS installed vs total retired EV battery availability (2022-2035) (MWh) |
| 11.20. | Second-life EV battery market value forecasts (2022-2035) (US$B) with commentary |
| 11.21. | Second-life EV battery market value forecasts (US$B) (2022-2035) |
| 11.22. | Stationary battery storage annual demand vs theoretical retired total and LFP EV battery availability forecast by key region (2020-2035) |
| 11.23. | Stationary battery storage annual demand vs second-life BESS installations forecast by key region (2022-2035) (GWh) |
| 12. | COMPANY PROFILES |
| 12.1. | Allye Energy |
| 12.2. | B2U Storage Solutions (2023) |
| 12.3. | B2U Storage Solutions (2022) |
| 12.4. | BBB Industries / TERREPOWER |
| 12.5. | BeePlanet Factory (2024) |
| 12.6. | BeePlanet Factory (2022) |
| 12.7. | Betteries (2024) |
| 12.8. | Betteries (2022) |
| 12.9. | Cidetec |
| 12.10. | Circu Li-ion |
| 12.11. | Circunomics |
| 12.12. | Connected Energy (2024) |
| 12.13. | Connected Energy (2023) |
| 12.14. | Covalion |
| 12.15. | Currents |
| 12.16. | Eatron Technologies |
| 12.17. | ECO STOR AS (2024) |
| 12.18. | ECO STOR AS (2023) |
| 12.19. | Ecobat |
| 12.20. | Exitcom Recycling |
| 12.21. | Higher Wire |
| 12.22. | Huayou Recycling |
| 12.23. | Liebherr-Verzahntechnik |
| 12.24. | Oorja Energy |
| 12.25. | Reefilla |
| 12.26. | ReJoule (2024) |
| 12.27. | ReJoule (2023) |
| 12.28. | Relectrify |
| 12.29. | RePurpose Energy |
| 12.30. | Safion |
| 12.31. | SK tes |
| 12.32. | Smartville (2024) |
| 12.33. | Smartville (2023) |
| 12.34. | Spiers New Technologies |
| 12.35. | volytica diagnostics |
| 12.36. | Zenobē |